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Home >> Ford >> 2019 >> Fiesta ST Line, Automatic DCT Trans >> Repair and Diagnosis (Single Page) >> Transmission >> Automatic Transmission, Transfer Case And Power Transfer Unit - 6-Speed POWERSHIFT Transmission - DPS6/6DCT250 >> Removal And Installation >> 4th-Reverse Gear Synchronizer >> Installation
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4th-Reverse Gear Synchronizer: Installation

  1. Clean and lubricate the friction ring contact surface of reverse gear.

    Material: Motorcraft® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)

  2. NOTE: Use care when handling the synchronizer assembly so that the collar does not come off of the hub or the detent balls, springs and plates can fall out of the assembly.

    Install the 4th gear-reverse synchronizer hub on a bearing separator. Install the reverse friction ring in the synchronizer hub. Install the reverse gear on the hub. Use the General Equipment: Bearing Separator

    GFD301316Courtesy of FORD MOTOR COMPANY
  3. Install the reverse gear roller bearing. Use the General Equipment: Bearing Separator
    GFD301317Courtesy of FORD MOTOR COMPANY
  4. Press the output shaft into the 4th gear-reverse synchronizer hub. Use the General Equipment: Bearing Separator. Use the General Equipment: Hydraulic Press
    GFD301318Courtesy of FORD MOTOR COMPANY
  5. Install a new 4th gear-reverse synchronizer assembly snap ring.
    GFD301319Courtesy of FORD MOTOR COMPANY
  6. Install the 4th gear friction ring.
    GFD301312Courtesy of FORD MOTOR COMPANY
  7. Install the 4th gear roller bearing.
    GFD301311Courtesy of FORD MOTOR COMPANY
  8. Clean and lubricate the friction ring contact surface of 4th gear.

    Material: Motorcraft® Dual Clutch Transmission Fluid / XT-11-QDC (WSS-M2C200-D2)

  9. Install 4th gear.
    GFD301310Courtesy of FORD MOTOR COMPANY
  10. Install the 4th gear split washer and retainer.
    GFD301320Courtesy of FORD MOTOR COMPANY
  11. Install the 3rd gear roller bearing.
    GFD301308Courtesy of FORD MOTOR COMPANY
  12. Install the 3rd Gear Synchronizer. Refer to: 3rd Gear Synchronizer .