Exploded View

Fig 1: Exploded View Of Transfer Gear Assembly With Torque Specifications

Courtesy of AMERICAN HONDA MOTOR CO., INC.

Special Tools Required 

Flange Holder 07XAB-001A101

1. Remove the transfer cover (A) from the transfer housing (B).
   Fig 2: Identifying Transfer Cover, Transfer Housing, Transfer Hypoid Drive Gear/Shaft Assembly And Thrust Shim

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
2. Remove the transfer hypoid drive gear/shaft assembly (C), 25 mm thrust shim (D), and the tapered roller bearing (E).
3. Remove the O-ring (F) from the transfer cover.
4. Drain the transfer fluid (hypoid gear oil) from the transfer housing.
5. Using a chisel, cut the lock tab on the locknut using a chisel.
   Fig 3: Cutting Lock Tab Using Chisel

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
6. Secure the transfer housing (A) in a bench vise (B) with soft jaws.
   Fig 4: Securing Transfer Housing In Bench Vise With Soft Jaws

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
7. Install the flange holder on the companion flange, then loosen the locknut.
8. Remove the flange holder.
9. Remove the locknut (A), the conical spring washer (B), the back-up ring (C), the O-ring (D), and the companion flange (E) from the transfer output shaft (hypoid gear) (F).
   Fig 5: Identifying Locknut, Conical Spring Washer, Back-Up Ring, O-Ring, Companion Flange And Transfer Output Shaft

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
10. Remove the transfer output shaft (hypoid gear) (A) from the transfer housing (B), then remove the thrust washer (C) and the transfer spacer (D) from the transfer output shaft (hypoid gear).
    Fig 6: Identifying Transfer Output Shaft (Hypoid Gear), Transfer Housing, Thrust Washer And Transfer Spacer

    Courtesy of AMERICAN HONDA MOTOR CO., INC.
11. Remove the oil seal (A) and the tapered roller bearing (B) from the transfer housing (C).
    Fig 7: Identifying Oil Seal, Tapered Roller Bearing And Transfer Housing

    Courtesy of AMERICAN HONDA MOTOR CO., INC.