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Front Strut Assembly: Reassembly

  1. Install lower spring pad so that the protrusions fit in the holes of the spring lower seat.
    Fig 1: Installing Lower Spring Pad So That The Protrusions Fit In The Holes Of The Spring Lower Seat
    G03850006Courtesy of HYUNDAI MOTOR CO.
  2. Install the dust cover on the shock absorber.
  3. Using the special tools (09546-26000 or J38402), compress the coil spring.

    After the spring is fully compressed, install it on the shock absorber.

    NOTE: Install the coil spring with the identification mark directed toward the knuckle. 
  4. After fully extending the piston rod, install the spring upper seat and insulator assembly.
    NOTE: Align the D-shaped hole in the spring seat upper assembly with the protrusion on the piston rod. 
    Fig 2: Aligning D-Shaped Hole In Spring Seat Upper Assembly With Protrusion On Piston Rod
    G03850007Courtesy of HYUNDAI MOTOR CO.
  5. After seating the upper and lower ends of the coil spring in the upper and lower spring seat grooves correctly, tighten the new self-locking nut temporarily.
    Fig 3: Seating Upper & Lower Ends Of Coil Spring In Upper & Lower Spring Seat Grooves
    G03850008Courtesy of HYUNDAI MOTOR CO.
  6. Remove the special tool (09546-26000 or J38402)
  7. Tighten the self-locking nut to the specified torque.

    Tightening torque 

    50~70 Nm (500~700 kgf.cm, 37~51 lbf.ft)