LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Hyundai >> 2008 >> Elantra L4-2.0L >> Repair and Diagnosis >> Specifications >> Mechanical Specifications >> Engine >> Cylinder Block Assembly >> System Specifications
October 30: LEMON manuals on a temporary server, it is slow and having issues, download the manuals you need! Later in November we will switch back to the fast server.

System Specifications

Cylinder block
Cylinder bore 82.00 - 82.03 mm (3.2283 - 3.2295 in)
Out-of-round and taper of cylinder bore Less than 0.01mm (0.0004in)
Clearance with piston (To set limits to new parts 0,02 - 0.04mm (0.0008 - 0.0016in)

Piston
Outer diameter (To set limits to new parts) 81.97 - 82.00 mm (3.2271 - 3.2283 in)
Service oversize 0.25, 0.50 mm (0.010, 0.020 in) oversize

Piston ring
Side clearance
No.1 0.04 - 0.08 mm (0.0015 - 0.0031 in) 0.1 mm (0.004 in)
No.2 0.03 - 0.07 mm (0.0012 - 0.0027 in)
End Gap
No.1 0.20 - 0.35 mm (0.0079 - 0.0138 in) 1 mm (0.039 in)
No.2 0.37 - 0.52 mm (0.0146 - 0.0205 in) 1 mm (0.039 in)
Oil ring side rail 0.20 - 0.60 mm (0.0078 - 0.0236 in) 1 mm (0.039 in)
Service oversize 0.25, 0.50 mm (0.010, 0.020 in.) oversize

Piston pin
Outer diameter 20.001 - 20.006 mm (0.7874 - 0.7876 in)
Hole inner diameter 20.016 - 20.021 mm (0.7880 - 0.7882 in)
Hole clearance 0.010 - 0.020 mm (0.0004 - 0.0008 in)
Connecting rod small end inner diameter 19.974 - 19.985 mm (0.7864 - 0.7868 in)

Connecting rod
Bend 0.05 mm (0.0020 in) or less
Twist 0.1 mm (0.004 in) or less
Connecting rod big end to crankshaft side clearance 0.100 - 0.250 mm (0.0039 - 0.010 in) 0.4 mm (0.0157 in)
Connecting rod bearing
Oil clearance (To seat limits to new parts) 0.024 - 0.042 mm (0.0009 - 0.0017 in)
Undersize 0.25 mm (0.01 in)

DISCRIMINATION OF CONNECTING ROD BEARING:








Connecting rod cap nut 49.0-52.0 Nm (5.0-5.3 kgf.m, 36.2-38.3 ft. lbs.)


Crankshaft
Pin outer diameter 44.946 - 44.966 mm (1.7695 - 1.7703 in)
Journal outer diameter 56.942 - 56.962 mm (2.2418 - 2.2426 in)
Bend 0.03 mm (0.0012 in) or less
Out-of-round, taper of journal and pin 0.01 mm (0.0004 in) or less 0.030 mm (0.0012 in)
End play 0.06 - 0.260 mm (0.0023 - 0.010 in)
Undersize rework dimension of pin 0.25 mm (0.010 in) 44.725 - 44.740 mm (1.7608 - 1.7614 in)
Undersize rework dimension of journal 0.25 mm (0.010 in) 56.727 - 56.742 mm (2.2333 - 2.2339 in)

Crankshaft bearing

Oil clearance 0.028 - 0.046mm (0.0011 - 0.0018in)

DISCRIMINATION OF CRANKSHAFT BEARING:




SELECTION:





Crankshaft bearing cap bolt 27.5-31.4 Nm + (60°-64°) (2.8-3.2 kgf.m + (60°-64°) 20.3-23.1 ft. lbs. + (60°-64°)





Crankshaft pulley bolt 156.9-166.7 Nm (16.0-17.0 kgf.m, 115.7-123.0 ft. lbs.)
scientia non olet · About LEMON Manuals