Repair Procedures: Removal: Notes

1. Disconnect the battery negative cable (A).

   Tightening torque:  4.0~6.0N.m (0.4~0.6kgf.m, 3.0~4.4lb-ft)

   Fig 1: Identifying Battery Negative Cable

   Courtesy of HYUNDAI MOTOR CO.
2. Remove the engine room cover (A), engine cover (B) and radiator grill upper cover (C).
   Fig 2: Identifying Engine Room Cover, Engine Cover And Radiator Grill Upper Cover

   Courtesy of HYUNDAI MOTOR CO.
3. Loosen the drain plug (A) and drain the engine coolant. Remove the radiator cap (B) to speed draining.
   WARNING: Never remove the radiator cap when the engine is hot. Serious scalding could be caused by hot fluid under high pressure escaping from the radiator.
   Fig 3: Identifying Drain Plug

   Courtesy of HYUNDAI MOTOR CO.
   Fig 4: Identifying Radiator Cap

   Courtesy of HYUNDAI MOTOR CO.
4. Remove the air cleaner assembly.
   1. Remove the air duct (A).
   2. Disconnect the air flow sensor (AFS) connector (C).
   3. Disconnect the breather hose (B).
   4. Remove the resonator (F), the intake air hose (E) and air cleaner assembly (D).

   Tightening torque 

   Hose clamp bolt: 2.9 ~ 4.9N.m (0.3 ~ 0.5kgf.m, 2.2 ~ 3.6lb-ft)

   Air cleaner assembly bolts: 7.8 ~ 9.8N.m (0.8 ~ 1.0kgf.m, 5.8 ~ 7.2lb-ft)

   Fig 5: Identifying Air Duct, Breather Hose, Air Flow Sensor (AFS) Connector And Air Cleaner Assembly

   Courtesy of HYUNDAI MOTOR CO.
5. Recover refrigerant and then disconnect the A/C high pressure pipe (A) and low pressure pipe (B). (Refer to in HA Group)
   Fig 6: Identifying A/C High Pressure Pipe

   Courtesy of HYUNDAI MOTOR CO.
   Fig 7: Identifying A/C Low Pressure Pipe

   Courtesy of HYUNDAI MOTOR CO.
6. Remove the front wheel.
7. Remove the under cover.
8. Disconnect the radiator upper hose (A) and lower hose (B).
   Fig 8: Identifying Radiator Upper Hose And Lower Hose

   Courtesy of HYUNDAI MOTOR CO.
9. Disconnect the ATF oil cooler hose (A).
   Fig 9: Identifying ATF Oil Cooler Hose

   Courtesy of HYUNDAI MOTOR CO.
10. Remove the fuel hose (A), the purge control solenoid valve (PCSV) hose (B) and the brake booster vacuum hose (C).
    Fig 10: Identifying Fuel Hose, Purge Control Solenoid Valve (PCSV) Hose And Brake Booster Vacuum Hose

    Courtesy of HYUNDAI MOTOR CO.
11. Disconnect the heater hoses (A).
    Fig 11: Identifying Heater Hoses

    Courtesy of HYUNDAI MOTOR CO.
12. Disconnect the ECM connector (A) and ground line (B).
    Fig 12: Identifying ECM Connector And Ground Line

    Courtesy of HYUNDAI MOTOR CO.
13. Remove the fuse box cover (A).
    Fig 13: Identifying Fuse Box Cover

    Courtesy of HYUNDAI MOTOR CO.
14. Disconnect the wiring (A) of the fuse box.
    Fig 14: Identifying Wiring Of Fuse Box

    Courtesy of HYUNDAI MOTOR CO.
15. Remove the jump cable cover (A) and fuse & relay box cover (B).
    Fig 15: Identifying Jump Cable Cover And Fuse & Relay Box Cover

    Courtesy of HYUNDAI MOTOR CO.
16. Disconnect the wiring (A) of the jump cable and the wiring (B) of the fuse & relay box.
    Fig 16: Identifying Wiring Of Jump Cable And Fuse & Relay Box

    Courtesy of HYUNDAI MOTOR CO.
17. Remove the fuse & relay box (A) by loosening the mounting bolts (B).
    Fig 17: Identifying Fuse & Relay Box And Mounting Bolts

    Courtesy of HYUNDAI MOTOR CO.
18. Remove the connector (A) and wirings.
    Fig 18: Identifying Connectors

    Courtesy of HYUNDAI MOTOR CO.
19. Disconnect the ground cable (A).
    Fig 19: Identifying Ground Cable

    Courtesy of HYUNDAI MOTOR CO.
20. Remove the tie rod end ball joint (A). (Refer to )
21. Remove the stabilizer bar by loosening the link fixing nut (B) and clamp fixing bolt (C). (Refer to )
22. Remove the air spring wiring bracket (D)
23. Remove the shock absorber lower mounting bolt and nut (E). (Refer to )
24. Remove the height level sensor mounting bolt (F).
25. Remove the lateral arm mounting bolt & nut (G) from the sub frame. (Refer to )
26. Remove the tension arm mounting bolt & nut (H) from the sub frame. (Refer to )
    Fig 20: Identifying Tie Rod End Ball Joint, Link Fixing Nut, Bolt And Air Spring Wiring Bracket

    Courtesy of HYUNDAI MOTOR CO.
27. Disconnect the power steering fluid hoses (A) and then drain the power steering fluid. (Refer to )
28. Remove the air hose fixing clips (B) from the sub frame.
    Fig 21: Identifying Power Steering Fluid Hoses And Air Hose Fixing Clips

    Courtesy of HYUNDAI MOTOR CO.
29. Remove the steering column U-joint bolt (A). (Refer to )
    Fig 22: Identifying Steering Column U-Joint Bolt

    Courtesy of HYUNDAI MOTOR CO.
30. Disconnect the LH and RH rear oxygen sensors (A) and then front muffler (C) after removing the exhaust manifold stay (B).

    Tightening torque: 

    Nuts (D): 49.1 ~ 54.0N.m (5.0 ~ 5.5kgf.m, 36.2 ~ 39.8lb-ft)

    Bolts (E): 34.3 ~ 41.2N.m (3.5 ~ 4.2kgf.m, 25.3 ~ 30.4lb-ft)

    Fig 23: Identifying LH And RH Rear Oxygen Sensors, Exhaust Manifold Stay And Front Muffler

    Courtesy of HYUNDAI MOTOR CO.
31. Disconnected the transmission shift cable (A). (Refer to )
    Fig 24: Identifying Transmission Shift Cable

    Courtesy of HYUNDAI MOTOR CO.
32. Support the sub frame and engine and transmission assembly with a floor jack.
33. Disconnect the transmission ground line (D) and then remove the transmission mounting bracket (A).

    Tightening torque: 

    Bolts (B): 49.1 ~ 63.8N.m (5.0 ~ 6.5kgf.m, 36.2 ~ 47.0lb-ft)

    Nuts (C): 29.4 ~ 34.3N.m (3.0 ~ 3.5kgf.m, 21.7 ~ 25.3lb-ft)

34. Disconnect the propeller shaft (E) from transmission. (Refer to )
    Fig 25: Identifying Transmission Mounting Bracket, Ground Line, Bolts And Nuts

    Courtesy of HYUNDAI MOTOR CO.
35. Remove the sub frame (A) by loosening the mounting bolts (B).

Tightening torque: 

137.3 ~ 156.9Nm (14.0 ~ 16.0kgf.m, 101.3 ~ 115.7lb-ft)

Fig 26: Identifying Sub Frame And Mounting Bolts

Courtesy of HYUNDAI MOTOR CO.