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Home >> Hyundai >> 2012 >> Genesis 4.6 >> Repair and Diagnosis >> Engine Mechanical >> Intake And Exhaust System - 4.6L >> Intake Manifold >> Repair Procedures >> Installation
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Repair Procedures: Installation

  1. Installation the intake manifold module (A), tighten the nuts as following method.

    Tightening torque: 

    1st step:

    4.9 ~ 7.8 N.m (0.5 ~ 0.8 kgf.m, 3.6 ~ 5.8 lb-ft)

    2nd step:

    19.6 ~ 26.5 N.m (2.0 ~ 2.7 kgf.m, 14.5 ~ 19.5 lb-ft)

    Fig 1: Identifying Intake Manifold Module
    G08818953Courtesy of HYUNDAI MOTOR AMERICA
    Fig 2: Identifying Intake Manifold Module Nuts Tightening Sequence
    G08818954Courtesy of HYUNDAI MOTOR AMERICA
  2. Connect the PCV hose (A), the PCSV hose (B) and the water hoses (C) to the intake manifold module and the throttle body.
    Fig 3: Identifying PCV Hose, PCSV Hose And Water Hoses
    G08818955Courtesy of HYUNDAI MOTOR AMERICA
  3. Reconnect the injector connectors (A).
    Fig 4: Identifying Injector Connectors
    G08818956Courtesy of HYUNDAI MOTOR AMERICA
  4. Connect the variable intake system solenoid valve (VIS) connector (A) and the wiring harness protector (B).
    Fig 5: Identifying Variable Intake System Solenoid Valve Connector And Wiring Harness Protector
    G08818957Courtesy of HYUNDAI MOTOR AMERICA
  5. Connect the PCSV connector (A) and the injector connectors (B).
    Fig 6: Identifying PCSV Connector And Injector Connectors
    G08818958Courtesy of HYUNDAI MOTOR AMERICA
  6. Connect the ETC module connector (A).
    Fig 7: Identifying ETC Module Connector
    G08818959Courtesy of HYUNDAI MOTOR AMERICA
  7. Connect the fuel hose (A), the purge control solenoid valve (PCSV) hose (B) and the brake booster vacuum hose (C).
    Fig 8: Identifying Fuel Hose, Purge Control Solenoid Valve Hose And Brake Booster Vacuum Hose
    G08818960Courtesy of HYUNDAI MOTOR AMERICA
  8. Install the air cleaner assembly (B) and air duct (A).

    Tightening torque 

    Hose clamp bolt:

    2.9 ~ 4.9 N.m (0.3 ~ 0.5 kgf.m, 2.2 ~ 3.6 lb-ft)

    Air cleaner assembly bolts:

    7.8 ~ 9.8 N.m (0.8 ~ 1.0 kgf.m, 5.8 ~ 7.2 lb-ft)

    Fig 9: Identifying Air Cleaner Assembly And Air Duct
    G08818961Courtesy of HYUNDAI MOTOR AMERICA
  9. Install the engine cover (A).
    Fig 10: Identifying Engine Cover
    G08818962Courtesy of HYUNDAI MOTOR AMERICA
  10. Connect the battery negative terminal.

    Tightening torque: 

    4.0 ~ 6.0 N.m (0.4 ~ 0.6 kgf.m, 3.0 ~ 4.4 lb-ft)

    Fig 11: Identifying Battery Negative Terminal
    G08818963Courtesy of HYUNDAI MOTOR AMERICA