Section 20 (Charging System (2UZ-FE)): Generator: Reassembly

1. Using SST and a press, press in a new bearing.

   SST 09950-60010 (09951 -00470), 09950-70010 (09951-07100) 

   Fig 1: Identifying SST

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2. Install the retainer plate with the 4 screws.

   Torque: 2.3 N*m (23 kgf*cm, 20 in.*lbf) 

   Fig 2: Identifying Retainer Plate Screws

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1. Place the drive end frame on the pulley.
2. Install the rotor to the drive end frame.
   Fig 3: Identifying Rotor To Drive End Frame

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1. Place the generator washer on the rotor.
   Fig 4: Identifying Generator Washer On Rotor

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2. Using SST and a press, slowly press in the coil assembly.

   SST 09285-76010 

   Fig 5: Identifying SST

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3. Install the 4 bolts.

   Torque: 5.8 N*m (59 kgf*cm, 51 in.*lbf) 

   Fig 6: Identifying Bolts

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1. While pushing the 2 brushes toward the inside of the brush holder, insert a pin (diameter 1.0 mm (0.0394 in.)) into the brush holder hole.
   Fig 7: Identifying Generator Brush Holder Assembly Pin

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2. Install the generator brush holder with the 2 screws.

   Torque: 1.8 N*m (18 kgf*cm, 16 in.*lbf) 

3. Pull out the pin from the generator brush holder.
   Fig 8: Identifying Generator Brush Holder With Screws

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1. Install the terminal insulator to the generator rectifier end frame.
   NOTE: Pay attention to the mounting orientation of the terminal insulator.
   Fig 9: Identifying Generator Rectifier End Frame

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2. Install the end cover with the 3 nuts.

   Torque: 4.6 N*m (47 kgf*cm, 41 in.*lbf) 

   Fig 10: Locating End Cover With Nuts

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SST 09820-63011 (09820-06010, 09820-06020) 

HINT:

Fig 11: Removing/Installing Generator Pulley

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1. Install the pulley onto the rotor shaft by tightening the pulley nut by hand.
2. Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise to the specified torque.

   Torque: 39 N*m (398 kgf*cm, 29 ft.*lbf) 

   NOTE: Check that SST is secured to the rotor shaft.
3. Mount SST 2 in a vise.
4. Insert SST 1-A and B into SST 2, and attach the pulley nut to SST 2.
   Fig 12: Inserting 1-A And B Into SST 2

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5. Tighten the pulley nut by turning SST 1-A in the direction shown in the illustration.

   Torque: 133 N*m (1356 kgf*cm, 98 ft.*lbf) 

Fig 13: Turning SST 1-A
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6. Remove the generator from SST 2.
7. Turn SST 1-B, and remove SST 1-A and B.
Fig 14: Turning SST 1-B
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8. Turn the pulley and check that the pulley moves smoothly.