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Disassembly and Assembly: Disassembly
- Remove the following parts:
- Remove cylinder head.
- Loosen cylinder head bolts in reverse order as shown in the figure with cylinder head bolt wrench (commercial service tool) and power tool.
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- Remove cylinder head gaskets.
- Remove valve lifter.
- Identify installation positions, and store them without mixing them up.
- Remove valve collet.
- Remove valve spring retainer, valve spring and valve spring seat.
- Push valve stem to combustion chamber side, and remove valve.
- Identify installation positions, and store them without mixing them up.
- Remove valve oil seal using the valve oil seal puller [SST: KV10107902 (J-38959)] (A).
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- Remove valve seat, if valve seat must be replaced.
- Remove valve guide, if valve guide must be replaced.
- To remove valve guide, heat cylinder head to 110 to 130°C (230 to 266°F) by soaking in heated oil (A).
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- Drive out valve guide with a press [under a 20 kN (2 ton, 2.2 US ton, 2.0 Imp ton) pressure] or a hammer and the valve guide drift (commercial service tool).
WARNING:
Cylinder head contains heat. When working, wear protective equipment to avoid getting burned.
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- Remove spark plug tube, if necessary.
- Using a pliers, pull spark plug tube out of cylinder head.
CAUTION:
- Take care not to damage cylinder head.
- Once removed, spark plug tube will be deformed and cannot be reused. Never remove it unless absolutely necessary.