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M/T Gear Shift Lever: Assembly

WARNING: This page is about a different car, the 2004 Subaru Forester. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean all parts before assembly.
  2. Mount the bushing and cushion rubber on the stay.
    Fig 1: Assembling Mount Bushing And Cushion Rubber On Stay
    G00937601Courtesy of SUBARU OF AMERICA, INC.
  3. Mount each part; boot, O-ring, bushing A, spacer, bushing B, bushing and spring pin on the gear shift lever.
    NOTE:
    • Always use new O-rings.
    • Apply grease [SUNLIGHT 2 (Part No. 003602010) or equivalent] to the inner and side surfaces of the bush when Identifying the spacer.
    Fig 2: Identifying Spacer
    G00937602Courtesy of SUBARU OF AMERICA, INC.
  4. Insert the gear shift lever into boot hole.
  5. Install the snap ring and stay to bushing B.
    Fig 3: Identifying Snap Ring And Stay
    G00937603Courtesy of SUBARU OF AMERICA, INC.
  6. Tighten with a lock wire to the extent that the boot will not come off.
    NOTE: Always use new lock wire.
    Fig 4: Using New Lock Wire
    G00937604Courtesy of SUBARU OF AMERICA, INC.
  7. Insert the rod into boot hole.
  8. Connect the rod to gear shift lever.
    1. Tightening torque: 12 N.m (1.2 kgf-m, 8.7 ft-lb) 
    Fig 5: Connecting Rod To Gear Shift Lever
    G00937605Courtesy of SUBARU OF AMERICA, INC.
  9. Check the swing torque of the rod in relation to gear shift lever.
    1. Swing torque: 3.7 N (0.38 kgf, 2.7 ft) or less 
  10. Check that there is no excessive play and that parts move smoothly.