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Removal & Installation (Wrangler)

  1. Relieve fuel system pressure. See FUEL SYSTEM PRESSURE RELEASE under FUEL SYSTEM. Remove fuel tank filler cap, and siphon fuel out of fuel tank. Raise and support vehicle. Disconnect filler vent hose and fuel filler hose from tank.
  2. Disconnect fuel gauge sending unit connector. Remove tie straps securing connector harness to fuel supply and return tubes. Disconnect fuel tank vent hose from vent tube.
  3. Remove fuel tank shield or skid plate (if equipped). Support fuel tank with floor jack, and remove support strap nuts. Lower fuel tank. Remove mounting bolts, gasket, and fuel pump/fuel gauge sending unit. To install, reverse removal procedure.
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