Injection Timing
All engines use a sequential port fuel injection system. This means that the injectors have a specific firing order and fuel injection is timed to piston movement. The spark plugs and injectors are fired in the same order: 1-3-4-2 on 2.5L and 1-5-3-6-2-4 on 4.0L.
In order for the engine controller to fire the injectors in a specific order timed to crankshaft and piston movement, it has to establish a reference point. Establishing the reference point requires engine controller inputs from the crankshaft position sensor and synchronization signal generator.
The crankshaft position sensor is located on transmission bellhousing and provides the engine controller with crankshaft angle and speed. The engine controller converts crankshaft speed into engine RPM and crankshaft angle into piston position.
On 2.5L engine, the slotted flywheel/drive plate, rotating past the sensor, contains 2 groups of 4 slots located 180 degrees apart. Each group of slots represents the position of two of the pistons. Pistons No. 1 and 4 approach TDC at the same time and use the same flywheel slot, while piston No. 3 is matched with piston No. 2.
On 4.0L engine, the slotted flywheel/drive plate, rotating past the sensor, contains 3 groups of 4 slots located 120 degrees apart. Each group of slots represents the position of two of the pistons. Pistons No. 1 and 6 approach TDC at the same time and use the same flywheel slot. Pistons No. 2 and 5 are matched, while piston No. 3 is matched with piston No. 4.
The engine controller, through the crankshaft position sensor, knows that two pistons are approaching TDC and uses the sync signal generator to determine which injector/spark plug to fire. See Fig 1 .