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Charging System: Generator: Installation: 5.7L

Fig 1: Removing/Installing Generator - 5.7L
GC0008576Courtesy of DAIMLERCHRYSLER CORP.
  1. Position generator (2) to engine and install 2 mounting bolts (1).
  2. Torque bolts to 30 ft. lbs. (41 N.m).
  3. Snap field wire connector (3) into rear of generator.
  4. Install B+ terminal eyelet to generator output stud. Tighten mounting nut to 108 in. lbs. (12 N.m).
    CAUTION: Never force a belt over a pulley rim using a screwdriver. The synthetic fiber of the belt can be damaged.
    CAUTION: When installing a serpentine accessory drive belt, the belt MUST be routed correctly. The water pump may be rotating in the wrong direction if the belt is installed incorrectly, causing the engine to overheat. Refer to belt routing label in engine compartment, or refer to BELTS-ACCESSORY DRIVE .
  5. Install generator drive belt.
  6. Install negative battery cable to battery.