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Diagnostic Test

  1. 1) CHECK FOR ACTIVE INTERNAL FAULTS, IGNITION FAULTS, AND BATTERY FAULTS IN THE OCCUPANT RESTRAINT CONTROLLER (ORC) 
    NOTE: Ensure the battery is fully charged

    With the scan tool, read Occupant restraint Controller (ORC) DTCs.

    Does the scan tool display any active DTCs relating to internal faults, ignition faults, or battery faults? 

    Yes 

    1. Diagnose and repair the DTCs. Refer to DIAGNOSTIC CODE INDEX  table for a complete list of symptoms.

    No 

    1. Go to  2).
  2. 2) VERIFY THAT DTC B1B8D-DRIVER SEAT TRACK POSITION SENSOR CIRCUIT LOW IS ACTIVE 

    Does the scan tool display active: B1B8D-DRIVER SEAT TRACK POSITION SENSOR CIRCUIT LOW? 

    Yes 

    1. Go to  3).

    No 

    1. Go to  7).
  3. 3) INSPECT DRIVER SEAT HARNESS WIRES AND CONNECTORS 
    WARNING: To avoid serious or fatal injury, turn the ignition off, disconnect the battery and wait two minutes before proceeding.

    Using the wiring diagram/schematic as a guide, inspect the Driver Seat Harness wiring and connectors. Look for chafed, pierced, pinched, or partially broken wires and broken, bent, pushed out, spread, corroded, or contaminated terminals.

    Are any of these conditions present? 

    Yes 

    NOTE: Do not attempt to repair the Seat Harness. Replace the Seat Harness if the condition inspecting or testing for is present in the Seat Harness.
    1. Replace the Driver Seat Harness in accordance with the Service Information.
    2. Perform *ORC VERIFICATION TEST - VER 1 .

    No 

    1. Go to  4).
  4. 4) VERIFY THAT DRIVER SEAT HARNESS IS ROUTED CORRECTLY 

    Verify that the Driver Seat Harness is routed correctly.

    Is the Driver Seat Harness routed correctly? 

    Yes 

    1. Go to  5).

    No 

    1. Reroute the Driver Seat Harness as necessary.
    2. Perform *ORC VERIFICATION TEST - VER 1 .
  5. 5) CHECK (R261) DRIVER SEAT POSITION SENSOR DATA CIRCUIT AND (R263) DRIVER SEAT POSITION SENSOR VOLTAGE CIRCUIT FOR A SHORT TO GROUND 
    Fig 1: Checking Driver Seat Track Position Sensor Circuits For Short To Ground
    GC0009915Courtesy of CHRYSLER LLC

    Measure the resistance between ground and the (R261) Driver Seat Position Sensor Data circuit.

    Measure the resistance between ground and the (R263) Driver Seat Position Sensor Voltage circuit.

    Is the resistance below 10k ohms on either circuit? 

    Yes 

    NOTE: Do not attempt to repair the Seat Harness. Replace the Seat Harness if the condition inspecting or testing for is present in the Seat Harness.
    1. Replace the Driver Seat Harness in accordance with the service information.
    2. Perform *ORC VERIFICATION TEST - VER 1 .

    No 

    1. Go to  6).
  6. 6) CHECK (R261) DRIVER SEAT POSITION SENSOR DATA CIRCUIT AND (R263) DRIVER SEAT POSITION SENSOR VOLTAGE CIRCUIT FOR AN OPEN 
    Fig 2: Checking Driver Seat Position Sensor Data And Voltage Circuit For Open
    GC0058269Courtesy of CHRYSLER LLC

    Disconnect the ORC connectors.

    Connect the Load Tool ORC Adapter 8443-24 to the ORC C1 harness connector.

    Measure the resistance of the (R261) Driver Seat Position Sensor Data circuit between the ORC-C1 connector and the Driver Seat Track Position Sensor connector.

    Measure the resistance of the (R263) Driver Seat Position Sensor Voltage circuit between the ORC-C1 connector and the Driver Seat Track Position Sensor connector.

    Is the resistance of either circuit above 5.0 ohms? 

    Yes 

    NOTE: Do not attempt to repair the Seat Harness. Replace the Seat Harness if the condition inspecting or testing for is present in the Seat Harness.
    1. Replace the Driver Seat Harness in accordance with the Service Information.
    2. Perform *ORC VERIFICATION TEST - VER 1 .

    No 

      WARNING: To avoid serious or fatal injury, turn the ignition off, disconnect the battery and wait two minutes before proceeding.
      WARNING: If the Occupant Restraint Controller (ORC) is dropped at any time, it must be replaced. Failure to take the proper precautions can result in accidental airbag deployment and serious or fatal injury.
    1. Replace the Occupant Restraint Controller (ORC ) in accordance with the service information.
    2. Perform *ORC VERIFICATION TEST - VER 1 .
  7. 7) TEST FOR AN INTERMITTENT CONDITION 

    With the scan tool, record and erase all DTC's from the ORC.

    If any ACTIVE codes are present they must be resolved before diagnosing any stored codes.

    WARNING: To avoid serious or fatal injury, turn the ignition off, disconnect the battery and wait two minutes before proceeding.

    Using the wiring diagram/schematic as a guide, inspect the wiring and connectors.

    Look for chafed, pierced, pinched, or partially broken wires and broken, bent, pushed out, spread, corroded, or contaminated terminals.

    The following additional checks may assist you in identifying a possible intermittent problem.

    Reconnect any disconnected components and harness connector.

    WARNING: To avoid serious or fatal injury, turn the ignition on, then reconnect the battery.

    With the scan tool monitor active codes as you work through the following steps.

    WARNING: To avoid serious or fatal injury, maintain a safe distance from all airbags while performing the following steps.

    Wiggle the wiring harness and connectors of the related airbag circuit or component.

    If only stored codes return continue the test until the problem area has been isolated.

    In the previous steps you have attempted to recreate the conditions responsible for setting active DTC in question.

    Are any ACTIVE DTCs present? 

    Yes 

    1. Select the appropriate symptom from DIAGNOSTIC CODE INDEX  table.

    No 

    1. No problem found at this time. Erase all codes before returning vehicle to customer.
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