LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Jeep >> 2007 >> Compass Limited, AWD, Standard >> Repair and Diagnosis (Single Page) >> Drivelines & Axles >> Axle Shafts >> Differential & Driveline >> Module-Rear Driveline >> Assembly >> Rear Driveline Module
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Rear Driveline Module

Fig 1: INSTALL PINION HEAD BEARING CUP
GC0052968Courtesy of CHRYSLER LLC
  1. Install the pinion head bearing using Installer 5050A (3) and Handle C-4171 (2).
    Fig 2: INSTALL OUTER PINION BEARING CUP
    GC0052969Courtesy of CHRYSLER LLC
  2. Install the outer pinion bearing cup using Installer 8594 and Handle C-4171.
    Fig 3: INSTALL PINION BEARING
    GC0052970Courtesy of CHRYSLER LLC
  3. Install bearing (4) on pinion (3) using Installer 6052 (2) and press (1).
    Fig 4: OUTER PINION BEARING
    GC0052966Courtesy of CHRYSLER LLC
  4. Install a new collapsible spacer (2) onto the pinion shaft (1).
    Fig 5: OUTER PINION BEARING 2
    GC0052971Courtesy of CHRYSLER LLC
  5. Install the pinion into the housing and place the outer bearing over the pinion.
    Fig 6: PINION NUT
    GC0052972Courtesy of CHRYSLER LLC
  6. Install the pinion nut (1) onto the pinion shaft (3).
    Fig 7: PINION NUT ON AND OFF
    GC0052962Courtesy of CHRYSLER LLC
  7. Using Spline Holder 9742 (1) and Socket 9921 (2), tighten pinion nut to 74 N.m (133 ft. lbs.).
    Fig 8: INSTALL PINION SEAL
    GC0052973Courtesy of CHRYSLER LLC
  8. Install the pinion seal using Installer 9931 (2) and a hammer (1).
    Fig 9: SPIDER AND SIDE GEARS
    GC0052959Courtesy of CHRYSLER LLC
  9. Install side gears (2), shims (4) and pinion gears (3) into carrier (1).
  10. Install the pinion gear shaft into the pinion gears and start the roll pin.
    Fig 10: ROLL PIN
    GC0052958Courtesy of CHRYSLER LLC
  11. Use a pin punch to install the roll pin (1).
    Fig 11: RING GEAR BOLTS
    GC0052957Courtesy of CHRYSLER LLC
  12. Apply MOPAR® Lock & Seal Adhesive or an equivalent to the ring gear bolts (1).
  13. Install ring gear (2) onto the carrier.
  14. Install ring gear bolts (1) and tighten to 41 N.m (30 ft. lbs.).
    Fig 12: INSTALL RING GEAR SIDE ROLLER BE
    GC0052974Courtesy of CHRYSLER LLC
  15. Press ring gear side (3) carrier bearing (2) onto shaft using Installer 9643 (1) and press (4).
    Fig 13: INSTALL PINION SIDE ROLLER BEARING
    GC0052975Courtesy of CHRYSLER LLC
  16. Coat the ring and pinion gears with pattern grease before assembling.
  17. Press pinion gear side (3) carrier bearing (2) onto shaft using Installer 9643 (1) and press (4).
    Fig 14: CARRIER AT REAR AXLE
    GC0052956Courtesy of CHRYSLER LLC
  18. Install measured side shims (3) and carrier (1) into the carrier housing (2).
  19. Apply a bead of MOPAR® AXLE RTV on the case to seal the cover.
    Fig 15: BOLTS AT REAR AXLE
    GC0052955Courtesy of CHRYSLER LLC
  20. Install cover onto carrier case.
  21. Tighten cap bolts (2) to 48 N.m (35 ft. lbs.) and tighten cover bolts (1) to 23 N.m (16 ft. lbs.).
  22. Open the window on the cover and do a pattern check of the gears.
    Fig 16: SEAL ONTO INSTALLER
    GC0052976Courtesy of CHRYSLER LLC
  23. Place pinion side axle seal (1) onto Installer 9893 (3) with lip side down (2).
    Fig 17: INSTALL PINION SIDE SEAL
    GC0052977Courtesy of CHRYSLER LLC
  24. Install pinion side axle seal using Installer 9893 (2) and Handle C-4171 (1).
    Fig 18: SEAL ONTO INSTALLER
    GC0052976Courtesy of CHRYSLER LLC
  25. Place pinion side axle seal (1) onto Installer 9893 (3) with lip side down (2).
    Fig 19: INSTALL RING GEAR SIDE SEAL
    GC0052978Courtesy of CHRYSLER LLC
  26. Install ring gear side axle seal using Installer 9893 (2) and Handle C-4171 (1).
    Fig 20: ELECTRIC CLUTCH AT REAR AXLE
    GC0052954Courtesy of CHRYSLER LLC
  27. Remove all old gasket material on the mating surfaces of the ECC and RDA. Coat the edge face with liquid gasket. Install wave washer.
  28. Install the ECC to the RDA and tighten the bolts to 78 N.m (58 ft. lbs.).
scientia non olet · About LEMON Manuals