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Power Transfer Unit

WARNING: This page is about a different variant/trim than selected.
Fig 1: REMOVE - INSTALL PTU
GC0056205Courtesy of CHRYSLER LLC
  1. Roll the PTU in, moving from front to back (1). See Fig 1.
    Fig 2: PTU INSTALL
    GC0056248Courtesy of CHRYSLER LLC
  2. Rest the PTU (1) on the frame (3) while the engine and transaxle (2) are raised back into position. See Fig 2.
    Fig 3: JACK AT TRANS MOUNT
    GC0056203Courtesy of CHRYSLER LLC
  3. Lower screw jack (2) until rear mount through bolt can be installed. See Fig 3.
    Fig 4: REAR ENGINE MOUNT
    GC0056201Courtesy of CHRYSLER LLC
  4. Install rear mount through bolt (2) and tighten bolt to 75 Nm (55 ft. lbs.). See Fig 4.
    Fig 5: FRONT ENGINE MOUNT
    GC0056249Courtesy of CHRYSLER LLC
  5. Install the transmission crossmember and bolts, (2) tighten to 75 Nm (55 ft. lbs.).
  6. Install the through bolt at the front transmission mount (1) and tighten to 75 Nm (55 ft. lbs.).
    Fig 6: PTU O-RING
    GC0056250Courtesy of CHRYSLER LLC
    NOTE: STICKING THE O-RING WITH VASELINE OR TRANS ASSEMBLY GREASE IS RECOMMENDED.
  7. Insure that the O-ring (1) between the PTU and transaxle is in place. See Fig 6.
    Fig 7: PTU MOUNTING BOLTS
    GC0056202Courtesy of CHRYSLER LLC
  8. Slide the PTU into place.
  9. Install and tighten the six PTU mounting bolts (2), three on the bottom and three on the top to 58 N.m (43ft. lbs.).
  10. Lower the hoist.
  11. Install the maniverter. Refer to INSTALLATION .
    Fig 8: AIR CLEANER ASSEMBLY
    GC0053051Courtesy of CHRYSLER LLC
  12. Install the air box (1).
  13. Install engine trim cover.
  14. Raise the vehicle on the hoist.
  15. Install the exhaust system. Refer to INSTALLATION .
  16. Install the Prop shaft. Refer to INSTALLATION .
  17. Install the axle shafts. Refer to INSTALLATION .
  18. Fill PTU. See STANDARD PROCEDURE .
  19. Lower hoist.
  20. Connect battery cables (2).
  21. Top off the fluids. See STANDARD PROCEDURE .
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