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DIFFERENTIAL, Transaxle: Assembly: Assembly: Notes

Fig 1: Side Gear Thrust Washer
GC0081343Courtesy of CHRYSLER LLC
1 - SIDE GEAR THRUST WASHER
  1. Install side gear thrust washer (1) into case.
    Fig 2: Differential Side Gear
    GC0081342Courtesy of CHRYSLER LLC
    1 - DIFFERENTIAL SIDE GEAR
  2. Install side gear (1).
    Fig 3: Pinion Gear And Thrust Washer
    GC0099011Courtesy of CHRYSLER LLC
    1 - THRUST WASHER (4)
    2 - PINION GEAR (4)
  3. Install pinion gear (2) and thrust washer (1) into case.
    Fig 4: Long Pinion Shaft
    GC0081341Courtesy of CHRYSLER LLC
    1 - PINION SHAFT (LONG)
  4. Install pinion shaft (1) .
    Fig 5: Side Gear Thrust Washer
    GC0081340Courtesy of CHRYSLER LLC
    1 - SIDE GEAR THRUST WASHER
    2 - DIFFERENTIAL SIDE GEAR
  5. Install the side gear (2) and the thrust washer (1).
    Fig 6: Differential Support Plate
    GC0081339Courtesy of CHRYSLER LLC
    1 - DIFFERENTIAL SUPPORT PLATE
    2 - DIFFERENTIAL CASE
  6. Install differential support (1) onto case (2).
    Fig 7: Differential Ring Gear-to-case Bolts
    GC0082682Courtesy of CHRYSLER LLC
    1 - DIFFERENTIAL CASE
    2 - BOLT (12)
    3 - RING GEAR
    4 - PINION SHAFT RETAINER (2)
  7. Install pinion shaft retainer along with NEW  ring gear-to-case bolts (2) tighten bolts to 95 N.m (70 ft. lbs.).
    Fig 8: Install Differential Bearing Cone To Ring Gear Side
    GC0099012Courtesy of CHRYSLER LLC
    1 - ARBOR PRESS RAM
    2 - BEARING CONE
    3 - HANDLE C-4171
    4 - INSTALLER L-4410
    5 - DIFFERENTIAL ASSEMBLY
  8. Using an arbor press (1), Handle (special tool #C-4171, Driver Handle, Universal) (3), and Installer (special tool #L-4410, Installer, Bearing) (4), install differential side bearing to ring gear side. Refer to Fig 8.
    Fig 9: Installing Bearing Cone To Differential Case Side
    GC0082683Courtesy of CHRYSLER LLC
    1 - HANDLE C-4171
    2 - INSTALLER L-4410
    3 - BEARING CONE
  9. Using an arbor press, Handle (special tool #C-4171, Driver Handle, Universal) (1), and Installer (special tool #L-4410, Installer, Bearing) (2), install differential side bearings (3) to case side. Refer to Fig 9. If all wheel drive use Bearing Installer (special tool #6053, Installer, Bearing) to install the large bearing.