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6F24 Automatic Transmission (Service Information): Installation: AWD

  1. While guiding the transaxle past obstacles, raise the transaxle upward until the transaxle is in line with the engine.
    Fig 1: Bellhousing & Engine Block
    GC0158270Courtesy of CHRYSLER GROUP, LLC
  2. Place the bellhousing (1) in position against the engine block (2).
  3. Install the bolt (1) to hold the front of the engine block to the bellhousing. Refer to SPECIFICATIONS .
    Fig 2: Bellhousing Bolts
    GC0158287Courtesy of CHRYSLER GROUP, LLC
  4. Install the bolts (1) to hold the rear of the engine block to the bellhousing. Refer to SPECIFICATIONS .
    Fig 3: Rear Transaxle Mount
    GC0158304Courtesy of CHRYSLER GROUP, LLC
  5. Place the rear mount (1) in position (typical) and install the bolts (2) to hold the rear transaxle mount (1) to the back of the transaxle. Refer to SPECIFICATIONS .
    Fig 4: Supporting Engine
    GC0158282Courtesy of CHRYSLER GROUP, LLC
  6. Lower the transaxle (1) so all of the weight is bearing on the high-stand (3).
  7. Remove the safety chine (4) holding the transaxle (1) to the jack cradle.
  8. Lower and remove the transmission jack (2) from under the transaxle.
    Fig 5: Front-To-Rear Support
    GC0158274Courtesy of CHRYSLER GROUP, LLC
  9. Place the front-to-rear support in position on the vehicle.
  10. Install the bolts (2) to hold the front-to-rear support to the front and rear crossmembers. Refer to SPECIFICATIONS .
  11. Install the trough bolt (1) to hold the front-to-rear support rubber isolator to the front crossmember. Refer to SPECIFICATIONS .
  12. Remove the high-stand (3) from under the engine.
    Fig 6: Bellhousing Bolts
    GC0158290Courtesy of CHRYSLER GROUP, LLC
  13. Install the bolts (1) to hold the lower engine adapter to the bellhousing. Refer to SPECIFICATIONS .
    Fig 7: Bellhousing Bolt
    GC0158255Courtesy of CHRYSLER GROUP, LLC
  14. Install the bolt (1) to hold the engine block (2) to the bellhousing next to the starter motor. Refer to SPECIFICATIONS .
    Fig 8: Torque Converter Bolt
    GC0158266Courtesy of CHRYSLER GROUP, LLC
  15. Install the bolts (2) to hold the flex plate to the torque converter. Refer to SPECIFICATIONS .
    Fig 9: Torque Converter Bolt Access Plug
    GC0158281Courtesy of CHRYSLER GROUP, LLC
  16. Install the torque converter bolt access plug (2) into the bellhousing cover.
  17. Install the power transfer unit (PTU). Refer to INSTALLATION .
  18. Install the left and right halfshafts. Refer to INSTALLATION .
  19. Fill the transaxle to the proper level.
  20. Install the belly pan. Refer to BELLY PAN, INSTALLATION .
  21. Lower the vehicle.
    Fig 10: Cooler Tubes & Hoses
    GC0158309Courtesy of CHRYSLER GROUP, LLC
  22. Push the hoses (1) onto the cooler tubes (2) on the transaxle.
    Fig 11: Transaxle Cooler Hose Clamps
    GC0158259Courtesy of CHRYSLER GROUP, LLC
  23. Using a suitable clamp pliers (3), crimp the clamps (1) to hold the transaxle cooler hoses to the tubes (2) on the transaxle.
    Fig 12: Transaxle Mount Bolts
    GC0158269Courtesy of CHRYSLER GROUP, LLC
  24. Place the transaxle mount in position on the vehicle.
  25. Position a suitable floor jack under the left (driver) side of the transaxle to add support.
  26. Raise the transaxle until the bolt holes for the transaxle mount line up.
  27. Install the bolts (1) to hold the transaxle mount to the transaxle. Refer to SPECIFICATIONS .
  28. Install the through bolt (2) to hold the transaxle mount rubber isolator to the frame rail bracket. Refer to SPECIFICATIONS .
    Fig 13: Starter Motor Bolts
    GC0158278Courtesy of CHRYSLER GROUP, LLC
  29. Install the hidden bolts (1, 2) to hold the starter motor to the engine block and bellhousing. Refer to SPECIFICATIONS .
    Fig 14: Ground Cable & Transaxle Bellhousing Bolt
    GC0158280Courtesy of CHRYSLER GROUP, LLC
  30. Install the hidden bolt (1) to hold the ground cable and transaxle bellhousing to the engine block under the engine coolant tubes. Refer to SPECIFICATIONS .
    Fig 15: Vent Tube & Bolt
    GC0158257Courtesy of CHRYSLER GROUP, LLC
  31. Place the vent tube (1) in position on the transaxle.
  32. Install the bolt (2) to hold the vent tube (1) to the transaxle. Refer to SPECIFICATIONS .
    Fig 16: Transaxle TRS Connector
    GC0158271Courtesy of CHRYSLER GROUP, LLC
  33. Engage the wire harness connector into the TRS (1).
  34. Push inward until the lock (2) clicks into position.
    Fig 17: Transaxle Wire Harness Connector
    GC0158261Courtesy of CHRYSLER GROUP, LLC
  35. Engage the wire harness connector (1) into the solenoid connector on the transaxle.
  36. Set the lock on the transaxle solenoid connector (1).
  37. Insert the shift cable into the bracket on the top of the transaxle and engage the locking clips.
  38. Place the shift cable (adjuster screw up) on the manual lever pin.
  39. Push downward on the shift cable end until it locks on the manual lever pin.
    Fig 18: Lower Air Cleaner Bracket
    GC0158292Courtesy of CHRYSLER GROUP, LLC
  40. Place the lower air cleaner bracket (1) in position on the vehicle.
    Fig 19: Air Cleaner Bracket Nuts & Bolts
    GC0158303Courtesy of CHRYSLER GROUP, LLC
  41. Install the bolts and nuts (1) to hold the lower air cleaner bracket to the left frame rail. Refer to SPECIFICATIONS .
  42. Install the lower air cleaner body. Refer to 2.0L BODY, AIR CLEANER, INSTALLATION , or 2.4L BODY, AIR CLEANER, INSTALLATION .
  43. Install the air box lid.
  44. Install the battery tray in the vehicle. Refer to TRAY, BATTERY, INSTALLATION .
  45. Install the battery in the vehicle. Refer to BATTERY, INSTALLATION .
  46. Install the engine air-box in the vehicle.
  47. Secure the fasteners to hold the engine air-box to the front crossmember.
  48. Close the hood.
  49. Road test the vehicle to verify the repair.
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