Pump, Water: Installation: 3.0L
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- Clean all O-ring sealing surfaces.
- Install a new O-ring seal (1) onto engine coolant tube (2).
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- Install a new O-ring seals (1) onto water pump housing (2).
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- Install a new O-ring seal (3) onto coolant inlet tube (5).
- Install the coolant inlet tube (5). Tighten bolts (4) to 11 N.m (97 in. lbs.).
- Install the water pump. Tighten bolts (1) to:
- 25 N.m (18 ft. lbs.).
- Loosen bolts one at a time 90° and then tighten to 32 N.m (24 ft. lbs.).
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- Install new O-ring seals (1) onto coolant tube (2).
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- Install the coolant tube (2). Tighten bolts (1) to 8 N.m (71 in. lbs.).
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- Install the fuel supply line (2). Refer to TUBE(S), FUEL, INSTALLATION
.
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- Install the serpentine belt tensioner bracket (1) and tighten bolts (2, 3) to:
- M10 bolts to 45 N.m (33 ft. lbs.).
- M6 bolt to 11 N.m (97 in. lbs.).
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- Install serpentine belt tensioner. Refer to TENSIONER, BELT, INSTALLATION .
- Install the lower radiator hose to the water pump.
- Install the coolant recovery bottle purge hose to the purge tube.
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- Install the thermostat housing. Refer to THERMOSTAT, INSTALLATION .
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- Install the temperature sensor. Refer to SENSOR, COOLANT TEMPERATURE, INSTALLATION .
- Install the air intake assembly. Refer to BODY, AIR CLEANER, INSTALLATION, 3.0L TURBO DIESEL
.
- Connect negative battery cable.
- Evacuate air and refill cooling system. Refer to STANDARD PROCEDURE .
- Check cooling system for leaks. Refer to DIAGNOSIS AND TESTING .
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- Install the engine cover (1).