3.0L Diesel

CAUTION:

Before installing the radiator or A/C condenser, be sure the radiator-to-body and radiator-to-A/C condenser rubber air seals are properly fastened to their original positions. These are used at the top, bottom and sides of the radiator and A/C condenser. To prevent overheating, these seals must be installed to their original positions.

Fig 1: Radiator Alignment Dowels - Typical

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Carefully install the radiator (1) into the vehicle. Guide the two radiator rubber air seals into the lower radiator support.

Fig 2: Cooling Fan Assembly Retaining Tabs
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Install the cooling fan assembly and engage both lock tabs (1).

Fig 3: Cooling Fan Wire Harness Connector
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Connect the cooling fan wire harness connector (1).
Raise and support the vehicle. Refer to HOISTING, STANDARD PROCEDURE .

Fig 4: Lower Cooling Fan Closeout Panel
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Install the lower cooling fan closeout panel (1).

Fig 5: Locating Lower Radiator Hose
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Install the lower radiator hose (1).
Remove support and lower the vehicle.

Fig 6: Upper Radiator Hose
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Install the upper radiator hose (1).

Fig 7: Radiator With Plastic Side Tanks
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Carefully install the A/C condenser into the radiator mounts and engage the two retaining tabs (1 and 2).

Fig 8: Transmission Cooler Lines
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Connect both of the transmission cooler lines (1).
Install the Charge Air Cooler (CAC). Refer to COOLER AND HOSES, CHARGE AIR, INSTALLATION .
Fill the cooling system. Refer to STANDARD PROCEDURE .
Install the front skid plate. Refer to PLATE, SKID, FRONT, INSTALLATION .
Connect the negative battery cable.
Start the engine and check for leaks.