Diagnostic Test

CHECK FOR AN ACTIVE DTC
1. Turn the ignition on.
2. With the scan tool, read Powertrain Control Module (PCM) DTCs and Freeze Frame Data and record on the repair order.
3. With the scan tool, erase DTCs.
4. Using the recorded Freeze Frame Data and the When Monitored and Set Conditions above, operate the vehicle in the conditions that set the DTC.
5. With the scan tool, read DTCs.
  Did the DTC return?
  
  Yes
  - Go To 2
  No
  - Perform the INTERMITTENT CONDITION diagnostic procedure. Refer to INTERMITTENT CONDITION .
VISUALLY INSPECT THE CLUTCH POSITION SENSOR FOR PROPER INSTALLATION OR PHYSICAL DAMAGE
1. Turn the ignition off.
2. Visually inspect the Clutch Position Learn for proper installation or any signs of damage to the sensor or mounting bracket.
  Were any issues found?
  
  Yes
  - Perform the appropriate repair.
  - Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
  No
  - Go To 3
CHECK THE ABILITY OF THE PCM TO READ THE CLUTCH POSITION SENSOR SIGNAL
1. Reconnect the PCM C1 harness connector.
2. Connect a jumper between the Clutch Position Sensor (T119) Position Signal circuit and the (K859) 5-Volt Supply circuit at the Clutch Position Sensor harness connector.
3. Turn the ignition on.
4. With the scan tool, read DTCs.
  NOTE:
  The scan tool should display the P0808-CLUTCH POSITION SENSOR CIRCUIT HIGH DTC as active or pending with the jumper in place.
5. Connect a jumper between the Clutch Position Sensor (T119) Position Signal circuit and the (K917) Sensor Ground circuit at the Clutch Position Sensor harness connector.
  NOTE:
  The scan tool should display the P0807-CLUTCH POSITION SENSOR CIRCUIT LOW DTC as active or pending with the jumper in place.
  
  Does the DTC display as described above?
  
  Yes
  - Replace the Clutch Position Sensor in accordance with the Service Information. The CLUTCH PEDAL POSITION SENSOR LEARN routine must be performed every time there has been a repair/replacement made to a Clutch Position Sensor, PCM or Clutch Pedal Assembly. Failure to do so can cause the Clutch Position Not Learned DTC to set. With a scan tool, perform the CLUTCH PEDAL POSITION SENSOR LEARN routine.
  - Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
  No
  - Go To 4
CHECK RELATED HARNESS CONNECTIONS
1. Disconnect all PCM harness connectors.
2. Disconnect all related in-line harness connections (if equipped).
3. Disconnect the related component harness connectors.
4. Inspect harness connectors, component connectors, and all male and female terminals for the following conditions:
  - Proper connector installation.
  - Damaged connector locks.
  - Corrosion.
  - Other signs of water intrusion.
  - Weather seal damage (if equipped).
  - Bent terminals.
  - Overheating due to a poor connection (terminal may be discolored due to excessive current draw).
  - Terminals that have been pushed back into the connector cavity.
  - Check for spread terminals and verify proper terminal tension.
  Repair any conditions that are found.
5. Connect all PCM harness connectors. Be certain that all harness connectors are fully seated and the connector locks are fully engaged.
6. Connect all in-line harness connectors (if equipped). Be certain that all connectors are fully seated and the connector locks are fully engaged.
7. Connect all related component harness connectors. Be certain that all connectors are fully seated and the connector locks are fully engaged.
8. With the scan tool, erase DTCs.
9. Test drive or operate the vehicle in accordance with the when monitored and set conditions.
10. With the scan tool, read DTCs.
  Did the DTC return?
  
  Yes
  - Replace and program the Powertrain Control Module (PCM) in accordance with the Service Information. Refer to MODULE, POWERTRAIN CONTROL (PCM), REMOVAL AND INSTALLATION .
  - Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
  No
  - The wiring or poor connection problem has been repaired.
  - Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .