Diagnostic Test
- CHECK FOR AN ACTIVE DTC
- Start the engine and allow it to reach operating temperature.WARNING:
When the engine is operating, do not stand in direct line with the fan. Do not put your hands near the pulleys, belts or fan. Do not wear loose clothing. Failure to follow these instructions may result in possible serious or fatal injury.
- Test drive the vehicle according to the monitoring conditions.
- With a scan tool, read DTCs and record on the repair order.
Is the DTC active?
Yes
- Go To 2
No
- Perform the INTERMITTENT CONDITION diagnostic Procedure. Refer to INTERMITTENT CONDITION .
- Start the engine and allow it to reach operating temperature.
- CHECK FOR OTHER DTCS
- Refer to the recorded DTCs.
Are there any O2 Sensor or fuel system DTCs active or pending?
Yes
- Perform the applicable diagnostic procedure(s). Refer to DIAGNOSTIC CODE INDEX .
No
- Go To 3
- Refer to the recorded DTCs.
- CHECK THE EXHAUST SYSTEM FOR LEAKS
- Turn the ignition off.
- Perform the CHECKING THE EXHAUST SYSTEM FOR LEAKS diagnostic procedure. Refer to
CHECKING THE EXHAUST SYSTEM FOR LEAKS
.
Were any problems found?
Yes
- Repair as necessary.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No
- Go To 4
- CHECK THE FUEL SYSTEM FOR PROPER OPERATION
- Check the entire fuel system for high fuel pressure, excessive fuel volume, or leaking Fuel Injectors. Refer to DIAGNOSIS AND TESTING
.
Were any problems found?
Yes
- Repair as necessary.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No
- Go To 5
- Check the entire fuel system for high fuel pressure, excessive fuel volume, or leaking Fuel Injectors. Refer to DIAGNOSIS AND TESTING
.
- CHECKING THE OXYGEN SENSOR FOR PROPER OPERATION NOTE:
Check for signs of contaminants that may have damaged the O2 Sensor, such as contaminated fuel, unapproved silicone, oil and coolant.
- Perform the diagnostic procedure for CHECKING THE OXYGEN SENSOR OPERATION. Refer to DIAGNOSIS AND TESTING
.
Were any problems found?
Yes
- Repair as necessary.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No
- Go To 6
- Perform the diagnostic procedure for CHECKING THE OXYGEN SENSOR OPERATION. Refer to DIAGNOSIS AND TESTING
.
- CHECK RELATED HARNESS CONNECTIONS
- Disconnect all PCM harness connectors.
- Disconnect all related in-line harness connections (if equipped).
- Disconnect the related component harness connectors.
- Inspect harness connectors, component connectors, and all male and female terminals for the following conditions:
- Proper connector installation.
- Damaged connector locks.
- Corrosion.
- Other signs of water intrusion.
- Weather seal damage (if equipped).
- Bent terminals.
- Overheating due to a poor connection (terminal may be discolored due to excessive current draw).
- Terminals that have been pushed back into the connector cavity.
- Check for spread terminals and verify proper terminal tension.
Repair any conditions that are found.
- Connect all PCM harness connectors. Be certain that all harness connectors are fully seated and the connector locks are fully engaged.
- Connect all in-line harness connectors (if equipped). Be certain that all connectors are fully seated and the connector locks are fully engaged.
- Connect all related component harness connectors. Be certain that all connectors are fully seated and the connector locks are fully engaged.
- With the scan tool, erase DTCs.
- Test drive or operate the vehicle in accordance with the when monitored and set conditions.
- With the scan tool, read DTCs.
Did the DTC return?
Yes
- Replace and program the Powertrain Control Module (PCM) in accordance with the Service Information. Refer to MODULE, POWERTRAIN CONTROL (PCM), REMOVAL .
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
No
- The wiring or poor connection problem has been repaired.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .