Diagnostic Test

CHECK FOR AN ACTIVE CONDITION
1. Turn the ignition off.
  NOTE:
  Wait a minimum of eight minutes to allow the sensor to cool down before continuing. The sensor voltage should stabilize between 2.47 and 2.52 volts.
2. Turn the ignition on.
3. With a scan tool, actuate the Oxygen Sensor 1/2 heater control.
4. With the scan tool, monitor the O2 Sensor 1/2 voltage for at least two minutes.
  Does the voltage stay above approximately 4.5 volts?
  
  Yes
  - Go To 2
  No
  - Perform the INTERMITTENT CONDITION diagnostic procedure. Refer to INTERMITTENT CONDITION .
CHECK FOR OTHER DTCS
1. With the scan tool, read and record DTCs on the repair order.
  Are there any other O2 Sensor Heater circuit DTCs active or pending?
  
  Yes
  - Perform the applicable diagnostic procedure(s). Refer to DIAGNOSTIC CODE INDEX .
  No
  - Go To 3

CHECK THE O2 SENSOR 1/2 HEATER ELEMENT RESISTANCE

Turn the ignition off.
NOTE:
Allow the O2 Sensor heater a few minutes to cool down from the heater test performed with the scan tool.
Disconnect the O2 Sensor 1/2 harness connector.

Measure the resistance of the O2 Sensor 1/2 Heater Element across the O2 Sensor, between the O2 Heater Control terminal and the Heater ground terminal (component side).

NOTE:

If possible, it's best to measure the O2 Sensor 1/1 Heater Element resistance value at approximately 20°C (68°F). The resistance value will vary with different temperature values. If the O2 Sensor is obviously warmer or cooler than the recommended temperature, use the table below to estimate what the resistance range should be. The MAXIMUM allowable resistance would be 12.5 Ohms at 1000°C.

Celsius	Fahrenheit	Resistance Range
0°C	32°F	3.1 - 4.2 Ohms
20°C	68°F	3.3 - 4.4 Ohms
100°C	212°F	3.85 - 5.1 Ohms

Is the O2 Sensor resistance within the acceptable range?

Yes

Go To 4

Verify that there is good pin to terminal contact in the Sensor and Control Module connectors. If no problems are found, replace the O2 Sensor. Refer to UPSTREAM O2 SENSORS or DOWNSTREAM O2 SENSORS .
Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .

ISOLATE AND LOAD TEST THE O2 SENSOR 1/2 (K299) HEATER CONTROL CIRCUIT TO CHECK FOR HIGH RESISTANCE

The ignition must be off when performing a load test on a circuit.
Isolate the circuit by disconnecting the Electronic Control Unit (ECU) and every component harness connector containing the circuit being tested.
Connect the positive lead of the load test tool to the positive side of the Battery (A). Note: Refer to the diagram below.
Using an approved back probe tool, connect the negative lead of the load test tool to the circuit being tested at the one of the component harness connectors (B).
Using an approved back probe tool and a fused jumper wire, connect the circuit being tested to the negative side of the Battery or a known good ground at the other component harness connector (C and D).

The bulb on the load test tool should be illuminated and bright if there is no resistance in the circuit.

NOTE:

Note: Why load test a circuit? A load test is used to determine if a circuit is capable of carrying the amperage needed to perform properly. The 3156 bulb in the load tool illustrated, is a simple but effective method of testing circuit functionality. A 3156 Bulb has approximately 6.0 Ohms of resistance when the bulb is powered and draws approximately 2.0 amps of current. Read the CIRCUIT LOAD TESTING PROCEDURE for information on building a simple load test tool and for additional load testing information and alternative methods of load testing or voltage drop testing a circuit. Refer to CIRCUIT LOAD TESTING PROCEDURES .

NOTE:

Note: A 12-volt test light can be substituted for the load test tool, but only if the test light draws enough current to effectively load test the circuit. Many high impedance test lights draw very little amperage (less than 0.1 amps) and are not reliable to load test a circuit. To perform a proper load test of a circuit, the tool being used should draw more than approximately 0.75 amps.

NOTE:

Note: Why perform a Voltage Drop Test? To verify with certainty there is not any resistance in the circuit being tested, perform a simple voltage drop test across the 3156 bulb of the load test tool. To do so perform the following:

1. Connect the leads of a DVOM to the alligator clips on the load test tool while the load test tool is connected in series with the circuit.
2. Compare the voltage drop across the bulb to the voltage reading across the Battery terminals.
3. The voltage dropped across the bulb should be equal to the voltage reading across the Battery terminals if there is no resistance in the circuit being tested.

Example: 2.0 Ohms of resistance in the circuit being tested will cause the voltage measurement across the bulb to be 25% less than when compared to Battery voltage. The reason for this is that the 2.0 Ohms in the circuit makes up 25% of the total circuit resistance of 8.0 Ohms. Read the CIRCUIT LOAD TESTING PROCEDURE for information on building a simple load test tool and for additional load testing information and alternative methods of load testing or voltage drop testing a circuit. Refer to CIRCUIT LOAD TESTING PROCEDURES .

WARNING:

To avoid possible serious or fatal injury, DO NOT load test any air bag/restraint system components or circuits using the procedures listed here. Refer to the Service Information for proper air bag/restraint system testing procedures.

CAUTION:

Do not load test any circuits with components still connected to the circuit.

CAUTION:

Do not probe the PCM harness connectors. Probing the PCM harness connectors will damage the PCM terminals resulting in poor terminal to pin connection. Install the GPEC Diagnostic Adaptor to perform the diagnosis.

Courtesy of CHRYSLER GROUP, LLC

If it is necessary to probe a terminal at a PCM harness connector, connect the (special tool #10436, Adapter, GPEC Diagnostic) to the appropriate PCM harness connector.
NOTE:
The GPEC Diagnostic Adaptor can add up to 1.5 Ohms of resistance to the circuit.

NOTE:
There should be no continuity between ground and the circuit being tested.

NOTE:
Compare the brightness of the bulb in the load test tool to that of a direct connection to Battery.

Is the load test bulb illuminated and bright?

Yes
- Go To 5
No
- Repair the circuit for an open or high resistance.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .

ISOLATE AND LOAD TEST THE (Z909) GROUND CIRCUIT TO CHECK FOR HIGH RESISTANCE

The ignition must be off when performing a load test on a circuit.
Isolate the circuit by disconnecting the Electronic Control Unit (ECU) and every component harness connector containing the circuit being tested.
Connect the positive lead of the load test tool to the positive side of the Battery (A). Note: Refer to the diagram below.
Using an approved back probe tool, connect the negative lead of the load test tool to the circuit being tested at the one of the component harness connectors (B).
Using an approved back probe tool and a fused jumper wire, connect the circuit being tested to the negative side of the Battery or a known good ground at the other component harness connector (C and D).

The bulb on the load test tool should be illuminated and bright if there is no resistance in the circuit.

NOTE:

1. Connect the leads of a DVOM to the alligator clips on the load test tool while the load test tool is connected in series with the circuit.
2. Compare the voltage drop across the bulb to the voltage reading across the Battery terminals.
3. The voltage dropped across the bulb should be equal to the voltage reading across the Battery terminals if there is no resistance in the circuit being tested.

WARNING:

CAUTION:

Do not load test any circuits with components still connected to the circuit.

CAUTION:

Courtesy of CHRYSLER GROUP, LLC

If it is necessary to probe a terminal at a PCM harness connector, connect the to the appropriate PCM harness connector.
NOTE:
There should be no continuity between ground and the circuit being tested.

NOTE:
Compare the brightness of the bulb in the load test tool to that of a direct connection to Battery.

Is the load test bulb illuminated and bright?

Yes
- Go To 6
No
- Repair the circuit for an open or high resistance.
- Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .

CHECK RELATED HARNESS CONNECTIONS
1. Disconnect all PCM harness connectors.
2. Disconnect all related in-line harness connections (if equipped).
3. Disconnect the related component harness connectors.
4. Inspect harness connectors, component connectors, and all male and female terminals for the following conditions:
  - Proper connector installation.
  - Damaged connector locks.
  - Corrosion.
  - Other signs of water intrusion.
  - Weather seal damage (if equipped).
  - Bent terminals.
  - Overheating due to a poor connection (terminal may be discolored due to excessive current draw).
  - Terminals that have been pushed back into the connector cavity.
  - Check for spread terminals and verify proper terminal tension.
  Repair any conditions that are found.
5. Connect all PCM harness connectors. Be certain that all harness connectors are fully seated and the connector locks are fully engaged.
6. Connect all in-line harness connectors (if equipped). Be certain that all connectors are fully seated and the connector locks are fully engaged.
7. Connect all related component harness connectors. Be certain that all connectors are fully seated and the connector locks are fully engaged.
8. With the scan tool, erase DTCs.
9. Test drive or operate the vehicle in accordance with the when monitored and set conditions.
10. With the scan tool, read DTCs.
  Did the DTC return?
  
  Yes
  - Replace and program the Powertrain Control Module (PCM) in accordance with the Service Information. Refer to MODULE, POWERTRAIN CONTROL (PCM), REMOVAL AND INSTALLATION, 3.6L .
  - Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .
  No
  - The wiring or poor connection problem has been repaired.
  - Perform the POWERTRAIN VERIFICATION TEST. Refer to POWERTRAIN VERIFICATION TEST .