Diagnostic Test
- READ AND RECORD DTCS AND ENVIRONMENTAL DATA - ERASE DTCS AND CHECK FOR DTC TO RETURN WARNING:
On vehicles equipped with the high voltage system, you must thoroughly read and follow all High Voltage Safety procedures. In addition, before performing any diagnostic or service procedure near a high voltage component, you must perform the High Voltage Power Down. Failure to follow these instructions may result in possible serious or fatal injury.
Read the HIGH-VOLTAGE SAFETY PROCEDURES. Refer to HIGH VOLTAGE SAFETY PROCEDURES .
When the HIGH-VOLTAGE POWER-DOWN PROCEDURE is necessary. Refer to HIGH VOLTAGE POWER DOWN .
- With the scan tool, read DTCs in all Electronic Control Units (ECUs) and record on the repair order.
- For future reference, with the scan tool, run and save a vehicle Scan Report and all related recorded data.
- With the scan tool, erase all DTCs.
- Turn the ignition off for a minimum of 10.0 seconds.
- Turn the ignition on.
- Using the When Monitored and Set Conditions above and recorded data, operate the vehicle in the conditions that set the DTC.
- With the scan tool, read DTCs.
Did the DTC return?
Yes
- Go To 2
No
- Perform the appropriate INTERMITTENT CONDITION diagnostic procedure. Refer to TESTING FOR AN INTERMITTENT CONDITION .
- CHECK FOR OTHER HIGH VOLTAGE DTCS
- Refer to the recorded DTCs.
Are there any High Voltage DTCs set in the PCM, HCP, BPCM, ABM and IDCM
Yes
- Repair High Voltage DTCs.
- Perform the Hybrid Control Processor (HCP) VERIFICATION TEST. Refer to HYBRID CONTROL PROCESSOR (HCP) VERIFICATION TEST .
No
- Go To 3
- Refer to the recorded DTCs.
- CHECK CONTACTOR STATUS IN THE BATTERY PACK CONTROL MODULE (BPCM)
- With the scan tool, check the HV contactor status in the BPCM.
Are all of the HV contactors closed?
Yes
- Go To 4
No
- Replace the Battery Pack Control Module in accordance with the service information. Refer to MODULES, HIGH VOLTAGE SYSTEM, REMOVAL AND INSTALLATION .
- Perform the Hybrid Control Processor (HCP) VERIFICATION TEST. Refer to HYBRID CONTROL PROCESSOR (HCP) VERIFICATION TEST .
- With the scan tool, check the HV contactor status in the BPCM.
- CHECK THE HIGH VOLTAGE DATA IN THE BATTERY PACK CONTROL MODULE (BPCM) AND ELECTRIC A/C COMPRESSOR (EAC)
- With the scan tool, read the High Voltage data in the BPCM AND EAC.NOTE:
Make sure that the EAC Fuse is not open.
Are the voltages equal to each other?
Yes
- Go To 5
No
- Using the wiring diagram as a guide repair the High Voltage power supply to the EAC.
- Perform the Hybrid Control Processor (HCP) VERIFICATION TEST. Refer to HYBRID CONTROL PROCESSOR (HCP) VERIFICATION TEST .
- With the scan tool, read the High Voltage data in the BPCM AND EAC.
- ELECTRIC A/C COMPRESSOR (EAC)
- Reconnect any previously disconnected wire harness connections and prepare the vehicle for power up.
- Turn the ignition on, not in ready mode.
- Using the scan tool, record current DTCs and environmental data and erase EAC DTCs.
- Turn the ignition off. Wait one minute.
- Turn the ignition on. Wait one minute.
- Using the scan tool, read DTCs.
Does the scan tool display this DTC as active?
Yes
- Verify proper operation of the High Voltage Battery Pack Assembly. If Battery Pack Assembly is OK, Replace the Electric A/C Compressor in accordance with the service information. Refer to COMPRESSOR, A/C, REMOVAL AND INSTALLATION .
- Perform the Hybrid Control Processor (HCP) VERIFICATION TEST. Refer to HYBRID CONTROL PROCESSOR (HCP) VERIFICATION TEST .
No
- Repair is complete.
- Perform the Hybrid Control Processor (HCP) VERIFICATION TEST. Refer to HYBRID CONTROL PROCESSOR (HCP) VERIFICATION TEST .