System Specifications

SPECIFICATION
Piston
Diameter (Standard) 92.97 - 92.98 mm (3.6602 - 3.6606 inch)
Clearance (Piston-to-cylinder) 0.03 - 0.05 mm (0.0012 - 0.0020 inch)
Ring groove width
No.1 1.530 - 1.550 mm (0.0602 - 0.0610 inch)
No.2 1.510 - 1.530 mm (0.0594 - 0.0602 inch)
Oil 3.010 - 3.030 mm (0.1185 - 0.1193 inch)
Piston for service 0.25 mm (0.010 inch), 0.50 mm (0.020 inch) Oversize
Piston ring
Number of rings per piston 3
Compression ring 2
Oil ring 1
Compression ring type
No.1 Barrel type, steel
No.2 Taper type, special cast iron
Oil ring type 3-piece type
Ring end gap
No.1
Specification 0.20 - 0.30 mm (0.0079 - 0.0118 inch)
Limit 0.8 mm (0.0315 inch)
No.2
Specification 0.45 - 0.60 mm (0.0177 - 0.0236 inch)
Limit 0.8 mm (0.0315 inch)
Oil ring side rail
Specification 0.2 - 0.7 mm (0.0079 - 0.0276 inch)
Limit 1.0 mm (0.0394 inch)
Ring side clearance
No.1
Specification 0.04 - 0.08 mm (0.0016 - 0.0031 inch)
Limit 0.1 mm (0.0039 inch)
No.2
Specification 0.02 - 0.06 mm (0.0008 - 0.0024 inch)
Limit 0.1 mm (0.0039 inch)
Ring for service 0.25mm (0.010 inch), 0.50 mm (0.020 inch) Oversize
Connecting rod
Side clearance (Big end) 0.10 - 0.25 mm (0.0039 - 0.0098 inch)
Bend 0.05 mm or less/100 mm (0.0020 inch or less/3.937 inch)
Twist 0.1 mm or less/100 mm (0.0039 inch or less/3.937 inch)
Bearing
Oil clearance
Specification 0.022 - 0.040 mm (0.0009 - 0.0016 inch)
Limit 0.1 mm (0.0039 inch)
Pin diameter 21.974 - 21.985 mm (0.8651 - 0.8655 inch)
Crankshaft
Journal O.D. 63.982 - 64.00 mm (2.519 - 2.5197 inch)
Pin O.D. 54.982 - 55.00 mm (2.165 - 2.1653 inch)
Out - of - roundness of journal and pin Maximum0.03 mm (0.0012 inch)
Taper of journal and pin Maximum0.005 mm (0.0002 inch)
End play
Specification 0.05 - 0.25 mm (0.002 - 0.0098 inch)
Limit 0.3 mm (0.012 inch)
Main bearing
Oil clearance 0.018 - 0.036 mm (0.0007 - 0.0014 inch)
Cylinder block
Cylinder bore 93 mm (3.661 inch)
Flatness of gasket surface Maximum0.05 mm (0.002 inch)
Out - of - round and taper
Specification Maximum 0.02 mm (0.0008 inch)
Limit 0.05 mm (0.002 inch)

TIGHTENING TORQUE
Main bearing cap bolt 68.6 - 78.5 Nm (7.0 - 8.0 kg-m, 50.6 - 57.9 ft. lbs.)
Connecting rod nut 34.3 Nm + 92° (3.5 kg-m + 92°, 25.3 ft. lbs. + 92°)
Crankshaft pulley bolt 176.5 - 186.3 Nm (18.0 - 19.0 kg-m, 130.2 - 137.4 ft. lbs.)