September 30: LEMON manuals is back up on a temporary server! Slowness is possible
Automatic Transaxle: Removal
- Drain automatic transaxle fluid.
- Disconnect the negative terminal (B) from the battery (A).
Courtesy of KIA MOTORS AMERICA, INC.
- Remove the engine cover (A).
Courtesy of KIA MOTORS AMERICA, INC.
- After disconnecting the AFS connector (A) and removing the air cleaner upper body (B), take the air cleaner filter out of the air cleaner under body.
Courtesy of KIA MOTORS AMERICA, INC.
- After disconnecting the PCM connectors (B), remove the air cleaner under body (A).
Courtesy of KIA MOTORS AMERICA, INC.
- Remove the battery tray (A).
Courtesy of KIA MOTORS AMERICA, INC.
- Remove the transaxle oil cooler hoses (A) releasing the clamps.
Courtesy of KIA MOTORS AMERICA, INC.
- Disconnect the ground wire (A).
Courtesy of KIA MOTORS AMERICA, INC.
- Disconnect the connectors related to the transaxle.
- Disconnect the solenoid valve connector (A).
Courtesy of KIA MOTORS AMERICA, INC.
- Disconnect the inhibitor switch connector (A).
Courtesy of KIA MOTORS AMERICA, INC.
- Disconnect the input speed sensor connector (A).
Courtesy of KIA MOTORS AMERICA, INC.
- Disconnect the output speed sensor connector (A).
Courtesy of KIA MOTORS AMERICA, INC.
- Disconnect the vehicle speed sensor connector (A).
Courtesy of KIA MOTORS AMERICA, INC.
- Disconnect the control cable by removing the nut (A).
Courtesy of KIA MOTORS AMERICA, INC.
- After removing the front wheels and tires and lifting up the vehicle, remove the under cover (A).
Courtesy of KIA MOTORS AMERICA, INC.
- Drain power steering fluid. (Refer to MECHANICAL POWER STEERING SYSTEM
)
- Remove the pressure tube from the power steering oil pump. (Refer to MECHANICAL POWER STEERING SYSTEM
)
- After releasing the power steering hose clamp (A), disconnect the hose with the tube.
Courtesy of KIA MOTORS AMERICA, INC.
CAUTION:
Clamp or plug the power steering hose to avoid excessive fluid loss. When re-connecting, remove the clamp or hose plug and check power steering reservoir fluid level.
- Remove the exhaust pipe. (See INTAKE AND EXHAUST SYSTEM
(2.4L) or INTAKE AND EXHAUST SYSTEM
(2.7L))
- Remove the lower arm assembly and tie rod mounting bolts. (See FRONT LOWER ARM
and CHECKING THE TIE ROD END BALL JOINT STARTING TORQUE
)
- Supporting the sub frame with a jack, remove the sub frame mounting bolts. (See POWER STEERING GEAR BOX
)
- After loosening the steering column bolt and lowering a jack, remove the sub frame. (See POWER STEERING GEAR BOX
)
- Lowering the vehicle down, remove the transaxle upper mounting bolts (A).
Courtesy of KIA MOTORS AMERICA, INC.
- Using the SST (09200-38001), support the engine and transaxle assembly safely.
Courtesy of KIA MOTORS AMERICA, INC.
- Remove the transaxle insulator mounting bolt (A).
Courtesy of KIA MOTORS AMERICA, INC.
- Remove the starter. (See appropriate STARTING SYSTEM article)
- Remove the bolts (B-4EA) which connect the drive plate with the torque converter.
- Remove the inner shaft mounting bolts and take the drive shafts off the transaxle assembly. (See DRIVESHAFT
)
- After supporting the transaxle with a jack and removing the under mounting bolts (A).
Courtesy of KIA MOTORS AMERICA, INC.