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1.6L GDI Knock Sensor Detection System (KSDS) Logic Improvement (Pi2002A) (PI2002A REV 2)

Publication date: 2021-06-09
Reference number: PI2002A REV 2
Supersedes refnos: PI2002A, PI2002A REV 1

1.6L GDI KNOCK SENSOR DETECTION SYSTEM (KSDS) LOGIC IMPROVEMENT (PI2002A)

1.6L GDI KNOCK SENSOR DETECTION SYSTEM (KSDS) LOGIC IMPROVEMENT (PI2002A)

TECHNICAL SERVICE BULLETIN

Reference Number(s): PI2002A Rev 2, Date of Issue:  June 09, 2021
KIA: 2012-2016 Soul (AM, PS) w/Gamma 1.6L GDI
GROUP: Product Improvement

SERVICE INFORMATION

NOTE: This bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated below.

This bulletin provides information related to a software update to the Engine Control Unit (ECU) to install the Knock Sensor Detection System (KSDS) in order to protect the engine from excessive connecting rod bearing damage. This update is for all vehicles listed below:

Year Model Engine Production Date
2012-2013 Soul (AM) Gamma 1.6L GDI July 8, 2011 to October 2, 2013
2014-2016 Soul (PS) July 26, 2013 to August 11, 2016

The KSDS detects vibrations indicating the onset of excessive connecting rod bearing wear. It is designed to alert the driver at an early stage of bearing wear before the occurrence of severe engine damage, including engine failure. If vibrations caused by bearing wear start to occur, the Malfunction Indicator Lamp (MIL) will blink continuously, and the vehicle will be placed in Limp Home Mode. This will reduce further damage to the engine and ensure that the vehicle occupants are not exposed to the risk of a more severe engine failure. At that time, Diagnostic Trouble Code ("DTC") P1326, specific to the KSDS, will be recorded in the ECU. The vehicle can continue to be operated for a limited time in Limp Home Mode, but it will accelerate slowly and have a reduced maximum speed. Also, engine RPMs will be limited to approximately 1800-2000 RPM.

Kia is requesting the completion of this Product Improvement Campaign on all affected vehicles.

Before conducting the procedure, verify the vehicle is included in the list of affected VINs. Also, please have your KDS connected to the internet regularly to get the latest software updates available.

NOTE: To assure complete customer satisfaction, always remember to refer to WebDCS Warranty Coverage (validation) Inquiry Screen (Service → Warranty Coverage → Warranty Coverage Inquiry) for a list of any additional campaigns that may need to be performed on the vehicle before returning it to the customer.

Printed TSB copy is for reference only; information may be updated at any time. 

Always refer to KGIS for the latest information. 

ECU UPGRADE PROCEDURE

To correct this condition, the ECU should be reprogrammed using the KDS download, as described in this bulletin.

Upgrade Event Name
522. AM GAMMA 1.6GDI Knock Sensor Detection System (KSDS) ECU UPGRADE (12~13MY) 
559. PS GAMMA 1.6GDI Knock Sensor Detection System (KSDS) ECU UPGRADE (14~16MY) 
NOTE:
  • A fully charged battery  is necessary before the ECU upgrade can take place. It is recommended that a battery charger is used in ECU mode during the reflash or the use of a fully charged jump starter box connected to the battery.
  • Ensure the KDS or GDS is sufficiently charged at 50% or higher prior to reflash.
  • All ECU upgrades must be done with the ignition key in the 'ON' position.
  • Be careful not to disconnect the VCI-II connected to the vehicle during the ECU upgrade procedure.
  • DO NOT start the engine during ECU upgrade.
  • DO NOT turn the ignition key 'OFF' or interrupt the power supply during ECU upgrade.
  • When the ECU upgrade is completed, turn the ignition 'OFF' and wait 10 seconds before starting the engine.
  • ONLY use approved ECU upgrade software designated for the correct model and model year.
IMPORTANT: It is recommended to ALWAYS check the Electronic Parts Catalog (EPC) to locate the ECU Part Number respective to Auto/Manual Mode ROM IDs. DO NOT reference the parts label affixed to the ECU.
NOTE: Before attempting an ECU upgrade on any Kia model, make sure to first determine whether the applicable model is equipped with an immobilizer security system. Failure to follow proper procedures may cause the PCM to become inoperative after the upgrade and any claims associated with this repair may be subject to chargeback.
NOTE: Before attempting an ECU upgrade on any Kia model, make sure to first determine whether the particular model is equipped with an immobilizer security system. Failure to follow proper procedures may cause the PCM to become inoperative after the upgrade and any claims associated with this repair may be subject to chargeback.

ROM ID INFORMATION TABLE

Upgrade Event #522 (AM) 

Model EM TM ISG IMMO ECU P/No. ROM ID
Previous New
(AM)
12-13		 ULEV MT No 1 No 39110-2BCG0
39110-2BCJ0		 GGAM-BNU6ES00600
GGAM-BNU6ES01600
GGAM-BNU6ES02600
GGAM-BNU6ES03600
GGAM-BNU6ES04600
GGAM-BNU6ES05600
GGAM-BNU6ES06600
GGAM-BNU6ES07600
GGAM-BNU6ES08600
GGAM-DNU6ES00600
GGAM-DNU6ES01600
GGAM-DNU6ES02600
GGAM-DNU6ES03600
GGAM-DNU6ES04600
GGAM-DNU6ES05600
GGAM-DNU6EF05600
GGAM-DNU6EF06600
GGAM-DNU6EF07600
GGAM-DNU6EF08600
GGAM-DNU6EK08600
GGAM-DNU6EK18600		 GGAM-DNU6EK28600
Yes 39110-2BCH0
39110-2BCK0		 GGAM-BNU6FS00600
GGAM-BNU6FS01600
GGAM-BNU6FS02600
GGAM-BNU6FS03600
GGAM-BNU6FS04600
GGAM-BNU6FS05600
GGAM-BNU6FS06600
GGAM-BNU6FS07600
GGAM-BNU6FS08600
GGAM-DNU6FS00600
GGAM-DNU6FS01600
GGAM-DNU6FS02600
GGAM-DNU6FS03600
GGAM-DNU6FS04600
GGAM-DNU6FS05600
GGAM-DNU6FF05600
GGAM-DNU6FF06600
GGAM-DNU6FF07600
GGAM-DNU6FF08600
GGAM-DNU6FK08600
GGAM-DNU6FK18600		 GGAM-DNU6FK28600
(AM) 12-13 ULEV AT No No 39110-2BCG5
39110-2BCG2
39110-2BCC1		 GGAM-BNU6PS00C00
GGAM-BNU6PS01C00
GGAM-BNU6PS02C00
GGAM-BNU6PS03C00
GGAM-BNU6PS04C00
GGAM-BNU6PS05C00
GGAM-BNU6PS06C00
GGAM-BNU6PS07C00
GGAM-BNU6PS08C00
GGAM-DNU6PS00C00
GGAM-DNU6PS01C00
GGAM-DNU6PS02C00
GGAM-DNU6PS03C00
GGAM-DNU6PS04C00
GGAM-DNU6PS05C00
GGAM-DNU6PS06C00
GGAM-DNU6PS07C00
GGAM-DNU6PF07C00
GGAM-DNU6PF08C00
GGAM-DNU6PF09C00
GGAM-DNU6PF0AC00
GGAM-DNU6PK0AC00
GGAM-DNU6PK1AC00		 GGAM-DNU6PK2AC00
Yes 39110-2BCH5
39110-2BCH2
39110-2BCD1		 GGAM-BNU6QS00C00
GGAM-BNU6QS01C00
GGAM-BNU6QS02C00
GGAM-BNU6QS03C00
GGAM-BNU6QS04C00
GGAM-BNU6QS05C00
GGAM-BNU6QS06C00
GGAM-BNU6QS07C00
GGAM-BNU6QS08C00
GGAM-DNU6QS00C00
GGAM-DNU6QS01C00
GGAM-DNU6QS02C00
GGAM-DNU6QS03C00
GGAM-DNU6QS04C00
GGAM-DNU6QS05C00
GGAM-DNU6QS06C00
GGAM-DNU6QS07C00
GGAM-DNU6QF07C00
GGAM-DNU6QF08C00
GGAM-DNU6QF09C00
GGAM-DNU6QF0AC00
GGAM-DNU6QK0AC00
GGAM-DNU6QK1AC00		 GGAM-DNU6QK2AC00
(AM) 12-13 ULEV AT Yes No 39110-2BCE1
39110-2BCG3
39110-2BCG8		 GIAM-BNU6PS00C00
GIAM-BNU6PS01C00
GIAM-BNU6PS02C00
GIAM-BNU6PS03C00
GIAM-BNU6PS04C00
GIAM-BNU6PS06C00
GIAM-BNU6PS07C00
GIAM-BNU6PS08C00
GIAM-DNU6PS00C00
GIAM-DNU6PS01C00
GIAM-DNU6PS02C00
GIAM-DNU6PS03C00
GIAM-DNU6PF03C00
GIAM-DNU6PF04C00
GIAM-DNU6PF05C00
GIAM-DNU6PK05C00
GIAM-DNU6PK15C00		 GIAM-DNU6PK25C00
Yes 39110-2BCF1
39110-2BCH3
39110-2BCH8		 GIAM-BNU6QS00C00
GIAM-BNU6QS01C00
GIAM-BNU6QS02C00
GIAM-BNU6QS03C00
GIAM-BNU6QS04C00
GIAM-BNU6QS06C00
GIAM-BNU6QS07C00
GIAM-BNU6QS08C00
GIAM-DNU6QS00C00
GIAM-DNU6QS01C00
GIAM-DNU6QS02C00
GIAM-DNU6QS03C00
GIAM-DNU6QF03C00
GIAM-DNU6QF04C00
GIAM-DNU6QF05C00
GIAM-DNU6QK05C00
GIAM-DNU6QK15C00		 GIAM-DNU6QK25C00

Upgrade Event #559 (PS) 

Model EM TM ISG IMMO ECU P/No. ROM ID
Previous New
(PS) 14MY ULEV MT No Yes 39110-2BSG0 GGPS-DNU6FS00600
GGPS-DNU6FS01600
GGPS-DNU6FF01600
GGPS-DNU6FF02600
GGPS-DNU6FF03600
GGPS-DNU6FF04600
GGPS-DNU6FK04600
GGPS-DNU6FK14600
GGPS-DNU6FK24600
GGPS-DNU6FK34600		 GGPS-DNU6FK44600
No 39110-2BSH0 GGPS-DNU6ES00600
GGPS-DNU6ES01600
GGPS-DNU6EF01600
GGPS-DNU6EF02600
GGPS-DNU6EF03600
GGPS-DNU6EF04600
GGPS-DNU6EK04600
GGPS-DNU6EK14600
GGPS-DNU6EK24600
GGPS-DNU6EK34600		 GGPS-DNU6EK44600
(PS) 14MY ULEV AT No Yes 39110-2BSG5 GGPS-DNU6QS00C00
GGPS-DNU6QS01C00
GGPS-DNU6QF01C00
GGPS-DNU6QF02C00
GGPS-DNU6QF03C00
GGPS-DNU6QF04C00
GGPS-DNU6QK04C00
GGPS-DNU6QK14C00
GGPS-DNU6QK24C00
GGPS-DNU6QK34C00		 GGPS-DNU6QK44C00
No 39110-2BSH5 GGPS-DNU6PS00C00
GGPS-DNU6PS01C00
GGPS-DNU6PF01C00
GGPS-DNU6PF02C00
GGPS-DNU6PF03C00
GGPS-DNU6PF04C00
GGPS-DNU6PK04C00
GGPS-DNU6PK14C00
GGPS-DNU6PK24C00
GGPS-DNU6PK34C00		 GGPS-DNU6PK44C00
(PS) 15-16MY ULEV MT No Yes 39110-2BSG1
39110-2BSF3		 GGPS-FNU6FF02600
GGPS-FNU6FF03600
GGPS-FNU6FF04600
GGPS-FNU6FS00600
GGPS-FNU6FS01600
GGPS-FNU6FS02600
GGPS-GNU6FF01600
GGPS-GNU6FF02600
GGPS-GNU6FK02600
GGPS-GNU6FK12600
GGPS-GNU6FK22600
GGPS-GNU6FK32600
GGPS-GNU6FS00600
GGPS-GNU6FS01600		 GGPS-GNU6FK42600
No 39110-2BSH1
39110-2BSG3		 GGPS-FNU6EF02600
GGPS-FNU6EF03600
GGPS-FNU6EF04600
GGPS-FNU6ES00600
GGPS-FNU6ES01600
GGPS-FNU6ES02600
GGPS-GNU6EF01600
GGPS-GNU6EF02600
GGPS-GNU6EK02600
GGPS-GNU6EK12600
GGPS-GNU6EK22600
GGPS-GNU6EK32600
GGPS-GNU6ES00600
GGPS-GNU6ES01600		 GGPS-GNU6EK42600
(PS) 15-16MY ULEV AT No Yes 39110-2BSG6
39110-2BSG7
39110-2BSD8		 GGPS-FNU6QF02C00
GGPS-FNU6QF03C00
GGPS-FNU6QF04C00
GGPS-FNU6QS00C00
GGPS-FNU6QS01C00
GGPS-FNU6QS02C00
GGPS-GNU6QF01C00
GGPS-GNU6QF02C00
GGPS-GNU6QK02C00
GGPS-GNU6QK03C00
GGPS-GNU6QK12C00
GGPS-GNU6QK22C00
GGPS-GNU6QK32C00
GGPS-GNU6QS00C00
GGPS-GNU6QS01C00		 GGPS-GNU6QK42C00
No 39110-2BSH6
39110-2BSH7
39110-2BSE8		 GGPS-FNU6PF02C00
GGPS-FNU6PF03C00
GGPS-FNU6PF04C00
GGPS-FNU6PS00C00
GGPS-FNU6PS01C00
GGPS-FNU6PS02C00
GGPS-GNU6PF01C00
GGPS-GNU6PF02C00
GGPS-GNU6PK02C00
GGPS-GNU6PK03C00
GGPS-GNU6PK12C00
GGPS-GNU6PK22C00
GGPS-GNU6PK32C00
GGPS-GNU6PS00C00
GGPS-GNU6PS01C00		 GGPS-GNU6PK42C00

To verify the vehicle is affected, be sure to check the Calibration Identification of the vehicle's ECM ROM ID and reference the Information Table as necessary. 

NOTE: Prior to performing the ECU upgrade, be sure to check that the KDS is fully charged.
  1. Connect the VCI-II to the OBD-II connector, located under the driver's side of the instrument panel.
    G13785593
    NOTE: The ECU upgrade function on KDS operates wirelessly. It is not necessary to perform the upgrade via USB cable.
  2. With the ignition ON, turn ON the KDS tablet. Select KDS  from the home screen.
    G13785594
  3. Confirm communication with VCI (A) and then configure the vehicle (B) using the AUTO VIN  (C) feature.
    G13785595
  4. Select ECU Upgrade. 
    G13785596
  5. The KDS will check the server for recently uploaded Events and then automatically download Upgrade Event #522 (AM) or #559 (PS). 
    NOTE: The vehicle must be identified in Vehicle Selection to download an Event for that vehicle.
    G13785597
  6. Select Auto Mode. 
    CAUTION: Do NOT attempt to perform a Manual Mode upgrade UNLESS Auto Mode fails  . Always follow the instructions given on the KDS in either Auto or Manual mode.
    G13785598
  7. Select the ENGINE  system under the System selection menu.

    Touch ID Check  (D) and confirm that the latest update is available.

    Select Upgrade Event #522 (AM) or #559 (PS)  and select Upgrade  to continue.

    G13785599
  8. The ECU upgrade will begin and the progress of the upgrade will appear on the bar graph. Upgrade part (1/2) (E) will download the upgrade event to the VCI-II.

    Upgrade part (2/2) (F) will upgrade the ECU.

    G13785600
    CAUTION: Do not touch the system buttons (like 'Back', 'Home', 'etc.') while performing ECU Upgrade.
    G13785601
  9. If a "Communication Fail" screen appears, verify that the VCI-II and KDS are communicating properly. Touch OK  and restart the procedure from step  4.
    G13785602
    NOTE: If an error notice continues to appear or if the upgrade cannot be performed, DO NOT disconnect the KDS/VCI-II.
    Contact GIT America Help Desk at (888) 542-4371 or Techline.
  10. When instructed on the KDS, turn the ignition OFF  for ten (10) seconds then back on. Touch OK  to continue.
    G13785603
  11. Once the upgrade is complete, touch OK  to finalize the procedure.
    G13785604
  12. When prompted, select YES  to check for Diagnostic Trouble Codes (DTC) and erase any DTCs stored such as EPS, ESC, and TPMS that may have been set during the upgrade.
    G13785605
  13. Start the engine to confirm proper operation of the vehicle.

MANUAL UPGRADE PROCEDURE

NOTE: The manual upgrade should ONLY be performed if the automatic upgrade fails.
If the automatic upgrade fails, turn the ignition OFF for about 10 seconds then place it back in the ON position to reset the control unit BEFORE performing manual upgrade.
See table below for Manual Mode passwords.

Manual Mode ECU Upgrade Passwords 

Menu Password
PS GAMMA 1.6GDI ULEV MT -ISG -IMMO (14MY): 39110-2BSH0 3920
PS GAMMA 1.6GDI ULEV MT -ISG +IMMO/SMK (14MY): 39110-2BSG0 9112
PS GAMMA 1.6GDI ULEV AT -ISG -IMMO (14MY): 39110-2BSH5 3925
PS GAMMA 1.6GDI ULEV AT -ISG +IMMO/SMK (14MY): 39110-2BSG5 1125
PS GAMMA 1.6GDI ULEV MT -ISG -IMMO (15~16MY): 39110-2BSH1/G3 3923
PS GAMMA 1.6GDI ULEV MT -ISG +IMMO/SMK (15~16MY): 39110-2BSG1/F3 1213
PS GAMMA 1.6GDI ULEV AT -ISG -IMMO (15~16MY): 39110-2BSH6/H7/E8 3928
PS GAMMA 1.6GDI ULEV AT -ISG +IMMO/SMK (15~16MY): 39110-2BSG6/G7/D8 2678
AM GAMMA 1.6GDI MT -ISG -IMMO (12~13MY): 39110-2BCG0/J0 1020
AM GAMMA 1.6GDI MT -ISG +IMMO/SMK (12~13MY): 39110-2BCH0/K0 1021
AM GAMMA 1.6GDI AT -ISG -IMMO (12~13MY): 39110-2BCG5/G2/C1 1025
AM GAMMA 1.6GDI AT -ISG +IMMO/SMK (12~13MY): 39110-2BCH5/H2/D1 1026
AM GAMMA 1.6GDI AT +ISG -IMMO (12~13MY): 39110-2BCE1/G3/G8 1028
AM GAMMA 1.6GDI AT +ISG +IMMO/SMK (12~13MY): 39110-2BCF1/H3/H8 1029
  1. Within the ECU Upgrade screen displayed, select Manual Mode. 
  2. Select the ENGINE  system under the System selection menu. Select Upgrade Event #522 (AM) or #559 (PS)  and select Upgrade  to continue.
  3. Select the appropriate control unit part number with reference to the ROM ID Information Table on pages 3-8, and select OK. 
  4. Enter the appropriate password from the Manual Mode password table above and select OK. 
  5. The upgrade will begin and the progress of the upgrade will appear on the bar graph.
  6. When instructed on the KDS, turn the ignition OFF  for ten (10) seconds then back on. Touch OK  to continue.
  7. Once the upgrade is complete, touch OK  to finalize the procedure.
  8. When prompted, select YES  to check for Diagnostic Trouble Codes (DTC) and erase any DTCs stored such as EPS, ESC, and TPMS that may have been set during the upgrade.
  9. Start the engine to confirm proper operation of the vehicle.

AFFECTED VEHICLE RANGE

Model Production Date Range
Soul (AM) July 8, 2011 to October 2, 2013
Soul (PS) July 26, 2013 to August 11, 2016

WARRANTY INFORMATION

N Code: N99 C Code: C99 

Model Claim Type Causal P/N Qty. Repair Description Labor Op Code Op Time Replacement P/N Qty.
AM R 391102BCG0 0 (PI2002A) 1.6L GDI KSDS ECM Logic Improvement 200002R0 0.3 M/H N/A 0
PS 391102BSH6 200003R0
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