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Repair Procedures: Removal

  1. Remove the air cleaner assembly.

    (Refer to "AIR CLEANER ")

  2. Remove the battery and battery tray.

    (Refer to "BATTERY ")

  3. Remove the ground line after removing the bolt (A).
    Fig 1: Removing Ground Line
    G09777746Courtesy of KIA MOTORS AMERICA, INC.
  4. Disconnect the solenoid valve connector (A) and inhibitor switch connector (B).
    Fig 2: Solenoid Valve & Inhibitor Switch Connectors
    G09777747Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the wiring brackets (A, B, C).

    Tightening torque: 

    (A, C) 9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

    (B) 14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)

    Fig 3: Removing Wiring Brackets
    G09777748Courtesy of KIA MOTORS AMERICA, INC.
    Fig 4: Removing Wiring Bracket
    G09777749Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the shift cable (C) after removing the nut (A) and bolts (B).

    Tightening torque: 

    (A) 9.8 ~ 13.7 N.m (1.0 ~ 1.4 kgf.m, 7.2 ~ 10.1 lb-ft)

    (B) 14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.9 ~ 15.9 lb-ft)

    Fig 5: Removing Shift Cable
    G09777750Courtesy of KIA MOTORS AMERICA, INC.
  7. Disconnect the hose (B) after removing the automatic transaxle fluid cooler hose clamp (A).
    Fig 6: Disconnecting Automatic Transaxle Cooler Hoses
    G09777751Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove the automatic transaxle upper mounting bolts (A) and the starter mounting bolts (B).

    Tightening torque: 

    (A) 42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)

    (B) 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47.0 lb-ft)

    Fig 7: Automatic Transaxle Upper Mounting Bolts & Starter Mounting Bolts
    G09777752Courtesy of KIA MOTORS AMERICA, INC.
  9. Install the engine support fixture.
    1. Loosen the bolts (A) from both side.
    2. Assemble the engine support fixture.

      (Refer to "Engine support fixture assembly drawing" in "SPECIAL SERVICE TOOLS ")

      Fig 8: Assembling Engine Support Fixture
      G09777753Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the cover (A).
    Fig 9: Removing Cover
    G09777754Courtesy of KIA MOTORS AMERICA, INC.
  11. Remove the transaxle mounting bracket bolts (A).

    Tightening torque: 

    88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.8 lb-ft)

    Fig 10: Transaxle Mounting Bracket Bolts
    G09777755Courtesy of KIA MOTORS AMERICA, INC.
  12. Remove the transaxle support bracket (A).

    Tightening torque: 

    58.9 ~ 78.5 N.m (6.0 ~ 8.0 kgf.m, 43.4 ~ 57.9 lb-ft)

    Fig 11: Removing Transaxle Support Bracket
    G09777756Courtesy of KIA MOTORS AMERICA, INC.
  13. Lift the vehicle with a jack.
  14. Remove the under cover and side cover.

    (Refer to "ENGINE ROOM UNDER COVER ")

  15. Remove the drive shaft assembly.

    (Refer to "FRONT DRIVESHAFT ")

  16. Remove the heat protector (A).

    Tightening torque: 

    39.2 ~ 49 N.m (4.0 ~ 5.0 kgf.m, 28.9 ~ 36.2 lb-ft)

    Fig 12: Removing Heat Protector
    G09777757Courtesy of KIA MOTORS AMERICA, INC.
  17. Remove the air guide bracket (A).

    Tightening torque: 

    8.8 ~ 13.7 N.m (0.9 ~ 1.4 kgf.m, 6.5 ~ 10.1 lb-ft)

    Fig 13: Removing Air Guide Bracket
    G09777758Courtesy of KIA MOTORS AMERICA, INC.
  18. Remove the dust cover (A).
    Fig 14: Removing Dust Cover
    G09777759Courtesy of KIA MOTORS AMERICA, INC.
  19. Remove the torque converter mounting bolts (A) with rotating the crankshaft.

    Tightening torque: 

    45.1 ~ 52.0 N.m (4.6 ~ 5.3 kgf.m, 33.3 ~ 38.3 lb-ft)

    Fig 15: Removing Torque Converter Mounting Bolts
    G09777760Courtesy of KIA MOTORS AMERICA, INC.

    20. Remove the roll rod bracket (C) after removing bolts (A, B).

    Tightening torque: 

    (A) 49.0 ~ 63.7 N.m (5.0 ~ 6.5 kgf.m, 36.2 ~ 47 lb-ft)

    (B) 107.9 ~ 127.5 N.m (11.0 ~ 13.0 kgf.m, 79.6 ~ 94 lb-ft)

    Fig 16: Roll Rod Bracket & Bolts
    G09777761Courtesy of KIA MOTORS AMERICA, INC.
  20. Remove the mounting bolts (A, B) after supporting the transaxle by a jack.

    Tightening torque: 

    (A) 42.2 ~ 48.1 N.m (4.3 ~ 4.9 kgf.m, 31.1 ~ 35.4 lb-ft)

    (B) 42.2 ~ 53.9 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)

    Fig 17: Removing Transaxle Mounting Bolts
    G09777762Courtesy of KIA MOTORS AMERICA, INC.
  21. Remove the transaxle while slowly lower the jack.
    NOTE: Be careful not to damage other system or parts near by when removing the transaxle assembly.