Repair Procedures: Installation

1. Using a gasket scraper, remove all the old packing material from the gasket surfaces.
2. The sealant locations on the chain cover and the counter parts (cam carrier, cylinder head, cylinder block, and lower crankcase) must be free of harmful foreign materials, oil, dust and moisture. Spraying cleaner on the surface and wiping with a clean duster.
3. Before assembling the timing chain cover, liquid sealant should be applied on the gap between cam carrier, cylinder head and cylinder block.

   Bead width:  3.0 ~ 5.0 mm (0.11 ~ 0.20 in.)

   Sealant:  Three Bond 1217H or equivalent

   Fig 1: Liquid Sealant Application Area For Timing Chain

   Courtesy of KIA MOTORS AMERICA, INC.
4. After applying liquid sealant on the timing chain cover, assemble the cover within 5 minutes after sealant was applied. Continuous bead of sealant should be applied to prevent any path from oil leakage.

   Bead width 

   Whole section: 2.5 ~ 3.5 mm (0.10 ~ 0.14 in.)

   Section A: 4.5 ~ 5.5 mm (0.18 ~ 0.22 in.)

   Section B: 8.0 ~ 9.0 mm (0.32 ~ 0.35 in.)

   Sealant:  Three Bond 1217H or equivalent

   Fig 2: Timing Chain Cover Sealant Application Area

   Courtesy of KIA MOTORS AMERICA, INC.
5. Install the timing chain cover. The dowel pins on the cylinder block and holes on the timing chain cover should be used as a reference in order to assemble the timing chain cover in exact position.

   Tightening torque 

   Bolts (A, B):

   18.6 ~ 23.5 N.m (1.9 ~ 2.4 kgf.m, 13.7 ~ 17.4 lb-ft)

   Bolt (C):

   19.6 ~ 23.5 N.m (2.0 ~ 2.4 kgf.m, 14.5 ~ 17.4 lb-ft)

   Bolts (D, E):

   39.2 ~ 49.0 N.m (4.0 ~ 5.0 kgf.m, 28.9 ~ 36.2 lb-ft)

   Bolt (F):

   9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

   Fig 3: Timing Chain Cover Installation Holes

   Courtesy of KIA MOTORS AMERICA, INC.

(Refer to Timing System - "FRONT OIL SEAL ")

Tightening torque: 

34.3 ~ 39.2 N.m (3.5 ~ 4.0 kgf.m, 25.3 ~ 28.9 lb-ft)

Fig 4: Install Front Engine Hanger

Courtesy of KIA MOTORS AMERICA, INC.