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Home >> Kia >> 2016 >> Forte5 EX >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel Delivery System - 2.0L >> Fuel Tank >> Repair Procedures >> Removal
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Repair Procedures: Removal

  1. Release the residual pressure in fuel line (Refer to the Fuel Delivery System - Repair Procedures - "RELEASE RESIDUAL PRESSURE IN FUEL LINE ").
  2. Remove the rear seat cushion (Refer to REAR SEAT CUSHION COVER
  3. Remove the fuel pump service cover (A).
    Fig 1: Locate Fuel Pump Service Cover
    G11797013Courtesy of KIA MOTORS AMERICA, INC.
  4. Disconnect the fuel pump connector (A) and the fuel tank pressure sensor connector (B).
  5. Disconnect the fuel feed tube quick connector (C).
    Fig 2: Locate Fuel Feed Tube Quick Connector
    G11797014Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the rear - LH wheel & tire.
  7. Lift the vehicle and support the fuel tank with a jack.
  8. Disconnect the fuel filler hose (A).
    Fig 3: Locate Fuel Filler Hose
    G11797015Courtesy of KIA MOTORS AMERICA, INC.
  9. Disconnect the vapor tube quick-connector (A).
    Fig 4: Locate Vapor Tube Quick-Connector
    G11797016Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the under cover (A) after loosening the mounting nuts.
    Fig 5: Locate Vehicle Under Cover
    G11797017Courtesy of KIA MOTORS AMERICA, INC.
  11. Remove the fuel tank from the vehicle after removing the fuel tank band.
  12. Remove the fuel tank from the vehicle after removing the fuel tank band (A).
Fig 6: Locate Fuel Tank Band
G11797018Courtesy of KIA MOTORS AMERICA, INC.
NOTE: When removing the fuel tank, the fuel tank must be tilted because of interfering with coupling.