LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Kia >> 2016 >> Optima Hybrid >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> Automatic Transaxle Control System (HEV) >> Shift Cable >> Repair Procedures >> Removal
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Repair Procedures: Removal

WARNING:
  • Be sure to read and follow the "General Safety Information and Caution" before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.
  • Be sure to shut off the high voltage circuit according to the "High Voltage Shut-off Procedures" before doing any work related with the high voltage system to avoid serious electrical injuries.
  1. Shut off the high voltage circuit.

    (Refer to High Voltage Shut-Off Procedures )

  2. Remove the under cover (A).

    Tightening torque: 

    7.8 ~ 11.8 N.m (0.8 ~ 1.2 kgf.m, 5.8 ~ 8.7 lb-ft)

    Fig 1: Locating Under Cover
    G11816196Courtesy of KIA MOTORS AMERICA, INC.
  3. Drain the coolant of hybrid motor cooling system.

    (Refer to Coolant )

  4. Remove the air duct (A).

    Tightening torque: 

    7.8 ~ 9.8 N.m (0.8 ~ 1.0 kgf.m, 5.8 ~ 7.2 lb-ft)

    Fig 2: Removing Air Duct
    G11816197Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the air cleaner assembly.
    1. Disconnect the breather hose (A).
    2. Disconnect the air intake hose (B) and then remove the air cleaner assembly (C).

      Tightening torque: 

      Hose clamp bolt:

      2.9 ~ 4.9 N.m (0.3 ~ 0.5 kgf.m, 2.2 ~ 3.6 lb-ft)

      Air cleaner assembly bolts:

      7.8 ~ 9.8 N.m (0.8 ~ 1.0 kgf.m, 5.8 ~ 7.2 lb-ft)

      Fig 3: Locating Breather Hose, Air Intake Hose And Air Cleaner Assembly
      G11816198Courtesy of KIA MOTORS AMERICA, INC.
      NOTE:
      • When installing the air intake hose, the plate of the hose clamp must be in line with the stopper of the hose.
      • When installing the air intake hose, the center of the mark of hose must be in line with the throttle body rib.
        Fig 4: Aligning Plate Of Hose Clamp With Stopper Of Hose
        G11816199Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the hybrid power control unit assembly.

    (Refer to "Hybrid Power Control Unit ".)

  7. Remove the hybrid power control unit tray (A).

    Tightening torque: 

    19.6 ~ 29.4 N.m (2.0 ~ 3.0 kgf.m, 14.5 ~ 21.7 lb-ft)

    Fig 5: Locating Hybrid Power Control Unit Tray
    G11816200Courtesy of KIA MOTORS AMERICA, INC.
  8. Loosen the nut (A) and then remove the shift cable (B).

    Tightening torque: 

    9.8 ~ 14.7 N.m (1.0 ~ 1.5 kgf.m, 7.2 ~ 10.8 lb-ft)

    Fig 6: Locating Shift Cable And Nut
    G11816201Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove pull the arrow direction knob (A) after removing the boots from console upper cover (B).
    Fig 7: Removing Knob
    G11816202Courtesy of KIA MOTORS AMERICA, INC.
  10. Remove the floor console assembly.

    (Refer to "Console ".)

  11. Disconnect the shift cable (A) from the shift lever.
    Fig 8: Disconnecting Shift Cable From Shift Lever
    G11816203Courtesy of KIA MOTORS AMERICA, INC.
  12. Loosen the nut (B) and remove the cable retainer (A).

    Tightening torque: 

    9.8 ~ 14.7 N.m (1.0 ~ 1.5 kgf.m, 7.2 ~ 10.9 lb-ft)

    Fig 9: Locating Cable Retainer And Nut
    G11816204Courtesy of KIA MOTORS AMERICA, INC.
  13. Remove the shift cable by pulling it toward the interior.