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Repair Procedures: Replacement

WARNING: This page is about a different car, the 2018 Kia Forte5 and 2018 Kia Forte. However, it is still accessible from the selected car via links, so may be relevant.
  1. Loosen the wheel nuts slightly.

    Raise the vehicle, and make sure it is securely supported.

  2. Remove the front wheel and tire (A) from front hub.

    Tightening torque: 

    88.3 - 107.9 N.m (9.0 - 11.0 kgf.m, 65.1 - 79.6 lb.ft)

    Fig 1: Locating Front Wheel & Tire
    G12163662Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION: Be careful not to damage to the hub bolts when removing the rear wheel and tire (A).
  3. Remove the driveshaft coking nut (A).

    Tightening Torque: 

    274.6 - 294.2 N.m (28.0 - 30.0 kgf.m, 202.5 - 217.0 lb.ft)

    Fig 2: Locating Driveshaft Coking Nut
    G12163663Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION: The driveshaft lock nut should be replaced with new ones.
    After installation driveshaft lock nut, stake the lock nut using a chisel and hammer as shown in the illustration below.
    Fig 3: Staking Lock Nut Using Chisel And Hammer
    G12163664Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the tie rod end ball joint (A) from the knuckle.
    1. Remove the split pin (C).
    2. Remove the castle nut (B).
    3. Use the SST (09568-34000).

      Tightening torque: 

      23.5 - 33.3 N.m (2.4 - 3.4 kgf.m, 19.4 - 24.5 lb.ft)

      Fig 4: Locating Tie Rod End Ball Joint, Split Pin & Castle Nut
      G12163665Courtesy of KIA MOTORS AMERICA, INC.
      Fig 5: Removing Tie Rod End Ball Joint From Knuckle Using Special Tool (09568-34000)
      G12163666Courtesy of KIA MOTORS AMERICA, INC.
  5. Remove the lower arm (A) from the knuckle.

    Tightening Torque: 

    78.5 - 88.3 N.m (8.0 - 9.0 kgf.m, 57.9 - 65.1 lb.ft)

    Fig 6: Locating Lower Arm
    G12163667Courtesy of KIA MOTORS AMERICA, INC.
  6. Using a plastic hammer, disconnect driveshaft (A) from the axle hub (B).
    Fig 7: Disconnecting Driveshaft From Axle Hub Using Plastic Hammer
    G12163668Courtesy of KIA MOTORS AMERICA, INC.
  7. Loosen the inner shaft mounting bolt (A). (T-GDI Engine only)

    Tightening Torque: 

    49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb.ft)

    Fig 8: Locating Inner Shaft Mounting Bolts
    G12163669Courtesy of KIA MOTORS AMERICA, INC.
  8. Insert a pry bar (A) between the transaxle case and joint case, and separate the drive shaft (B) from the transaxle case.
    Fig 9: Inserting Pry Bar Between Transaxle Case & Joint Case
    G12163670Courtesy of KIA MOTORS AMERICA, INC.
  9. Install in the reverse order of removal.
  10. Check the front alignment.

    (Refer to Suspension System - "FRONT ALIGNMENT ")