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Repair Procedures: Removal

WARNING: This page is about a different variant/trim than selected.
  1. Turn the crankshaft pulley clockwise, and align its groove with the timing mark of the timing chain cover.
    Fig 1: Timing Mark On Timing Chain Cover
    G12227043Courtesy of KIA MOTORS AMERICA, INC.
  2. Remove the timing chain cover.

    (Refer to Timing System - "TIMING CHAIN COVER ")

  3. Align the timing marks of the CVVT sprockets with the upper surface of the cylinder head to make No. 1 cylinder be positioned at TDC.
    CAUTION: Check the dowel pin of the crankshaft for facing upside of the engine at this moment.
    Fig 2: Locating Timing Marks On CVVT Sprockets
    G12227044Courtesy of KIA MOTORS AMERICA, INC.
    Fig 3: Locating Timing Marks On Timing Chain
    G12227045Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the timing chain tensioner (A).
    Fig 4: Fixing Piston Of Tensioner With Pin Through Hole
    G12227046Courtesy of KIA MOTORS AMERICA, INC.
    CAUTION: Before removing the tensioner, fix the piston of the tensioner with a pin through the hole (B) at compressed position.
  5. Remove the timing chain tensioner arm (A) and guide (B).
    Fig 5: Locating Timing Chain Tensioner Arm And Guide
    G12227047Courtesy of KIA MOTORS AMERICA, INC.
  6. Remove the timing chain (A).
    Fig 6: Locating Timing Chain
    G12227048Courtesy of KIA MOTORS AMERICA, INC.