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Repair Procedures: Replacement

WARNING: This page is about a different car, the 2019 Kia Soul EV. However, it is still accessible from the selected car via links, so may be relevant.
  1. Discharge refrigerant from refrigeration system.
  2. Replace faulty tube or hose.
    CAUTION:
    • Cap the open fittings immediately to keep moisture or dirt out of the system.
  3. Tighten joint of bolt or nut to specified torque.
    CAUTION:
    • Connections should not be tightened to over the specified torque.
    TIGHTENING TORQUES SPECIFICATION

    Items N.m kgf.m lb-ft
    Compressor 20.0 ~ 33.0 2.0 ~ 3.4 14.8 ~ 24.3
    Accumulator mounting bolt 6.9 ~ 10.8 0.7 ~ 1.1 5.1 ~ 8.0
    Discharge hose mounting bolt
    Discharge pipe mounting bolt
    Suction pipe mounting bolt
    Suction hose mounting bolt
    Tube & Hose assembly mounting bolt
    Accumulator nut 7.8 ~ 11.8 0.8 ~ 1.2 5.8 ~ 8.7
    Discharge hose nut
    Discharge pipe nut
    Suction pipe nut
    Suction hose nut
    Tube & Hose assembly nut
    Refrigerant valve 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
    Chiller (Refrigerant line) 5.9 ~ 9.8 0.6 ~ 1.0 4.3 ~ 7.2
  4. Evacuate air in the refrigeration system and charge system with refrigerant.

    Specified amount 

    Without heat pump: 550 ± 25g (19.4 ± 0.88 oz.)

    With heat pump: 900 ± 25g (31.7 ± 0.88 oz.)

  5. Inspect for leakage of refrigerant.

    Using a gas leak detector, check for leakage of refrigerant.

  6. Inspect A/C operation.