October 30: LEMON manuals on a temporary server, it is slow and having issues, download the manuals you need! Later in November we will switch back to the fast server.
Repair Procedures: Disassembly
- Disconnect the M-terminal (A) on the magnet switch assembly.
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- After loosening the screws (A), detach the magnet switch assembly (B).
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- Loosen the through bolts (A).
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- Remove the brush holder assembly (A), armature assembly (B) and yoke assembly (C).
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- Remove the gasket sheet (A) and lever stop (B).
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- Remove the reducer assembly (A) and lever (B).
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- Press the stopper (A) using a socket (B).
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- After removing the stop ring (A) using stop ring pliers (B).
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- Disconnect the stopper (A), overrunning clutch (B) and internal gear (C).
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NOTE:
Using a suitable pulling tool (A), pull the overrunning clutch stopper (C) over the stop ring (B).
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- Reassembly is the reverse of disassembly.