LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Kia >> 2020 >> K900 >> Repair and Diagnosis >> Brakes >> Traction Control >> Electronic Stability Control (ESC) System >> Front Wheel Speed Sensor >> Repair Procedures >> Replacement >> Wheel Speed Sensor Cap
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Wheel Speed Sensor Cap

  1. Remove the wheel hub bearing assembly.

    (Refer to Driveshaft and axle - "FRONT AXLE ASSEMBLY ")

  2. Fix the hub bearing assembly (A) on the vise.
    G13127820Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • When fixing on the vise, use a cloth not to be damaged the hub bearing assembly.
    • Be careful if excessive force for fixing on the vise may damage the hub bearing assembly.
  3. Check the direction of the sensor cap (A).
    G13127821Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Before removing the sensor cap, check the direction of the sensor cap connector.
    G13127822Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the sensor cap by hammering on a gap between sensor cap and hub bearing assembly using a scraper (A).
    G13127823Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • In order to widen the gap little by little, hammering around the bearing cap 10-20 times.
      G13127824Courtesy of KIA MOTORS AMERICA, INC.
    • When removing the sensor cap, remove it in a straight direction not to damage the tone wheel or encoder.
      G13127825Courtesy of KIA MOTORS AMERICA, INC.
    • Be careful not to damage the hub bearing assembly when using the hammer.
  5. Check if distorted or damaged the tone wheel or encoder (A).
    G13127826Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • Check if damaged the tone wheel or encoder after removing the sensor cap and replace the hub bearing if it was deformed.
    • If the tone wheel is deformed, it may arise MIL ON or other problems.
    G13127827Courtesy of KIA MOTORS AMERICA, INC.
  6. Position the sensor cap to the same direction of sensor cap connector (A) as you checked before removing.
    G13127828Courtesy of KIA MOTORS AMERICA, INC.
    NOTE: Before installing the sensor cap, do not let any foreign material and contaminant into the hub bearing assembly.
  7. Install the sensor cap (A) with the special service tool (09527-AL500).
    G13127829Courtesy of KIA MOTORS AMERICA, INC.
    NOTE:
    • Be careful not to tilt to one side when installing the sensor cap as it may damage the tone wheel or encoder.
    • When sensor cap installation, hammering it until the gap disappeared between the sensor cap and hub bearing assembly.
      G13127830Courtesy of KIA MOTORS AMERICA, INC.
    • Special Service Tools guide.
    SST No. SST Inner diameter Sensor cap outer diameter
    09527-2W110 82.1 81.2, 81.4
    09527-1S010 58.9 58.4
    09527-AL100 60 59.5
    09527-AL200 65.9 65.3
    09527-AL300 67.4 67.2
    09527-AL400 73.2 72.6
    09527-AL500 87.2 86.6
  8. Install the wheel hub bearing assembly.

    (Refer to Driveshaft and axle - "FRONT AXLE ASSEMBLY ")

scientia non olet · About LEMON Manuals