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Electrical Circuit Inspection Procedure: Notes

• Check Open Circuit

  1. Procedures for Open Circuit
    • Continuity Check
    • Voltage Check

    If an open circuit occurs (as seen in [Figure below]), it can be found by performing Step  2 (Continuity Check Method) or Step  3 (Voltage Check Method) as shown below.

    G14990713Courtesy of KIA MOTORS AMERICA, INC.
  2. Continuity Check Method

    Specification (Resistance) 

    1Ω or less → Normal Circuit

    1MΩ or Higher → Open Circuit

    1. Disconnect connectors (A), (C) and measure resistance between connector (A) and (C) as shown in [Figure below].

      In [Figure below] the measured resistance of line 1 and 2 is higher than 1 MΩ and below 1 Ω respectively. Specifically the open circuit is line 1 (Line 2 is normal). To find exact break point, check sub line of line 1 as described in next step.

      G14990714Courtesy of KIA MOTORS AMERICA, INC.
    2. Disconnect connector (B), and measure for resistance between connector (C) and (B1) and between (B2) and (A) as shown in [Figure below]. In this case the measured resistance between connector (C) and (B1) is higher than 1 MΩ and the open circuit is between terminal 1 of connector (C) and terminal 1 of connector (B1).
    G14990715Courtesy of KIA MOTORS AMERICA, INC.
  3. Voltage Check Method
    1. With each connector still connected, measure the voltage between the chassis ground and terminal 1 of each connectors (A), (B) and (C) as shown in [Figure below].

    The measured voltage of each connector is 5 V, 5 V and 0 V respectively. So the open circuit is between connector (C) and (B).

G14990716Courtesy of KIA MOTORS AMERICA, INC.