Abs Module And HCU
| Item Number | Description |
|---|---|
| 1 | ABS module and HCU |
| 2 | Brake pressure sensor |
| 3 | Bolt washer |
| 4 | Spacer |
| 5 | Mounting bush |
| 6 | Bracket mounting bolt |
| 7 | Mounting bracket |
The anti-lock brake system (ABS) module is integrated with the hydraulic control unit (HCU) as one compact unit. This reduces the size and wiring required for DSC operation. Additionally the motor relay and valve relay have been replaced by solid state final stages in the anti-lock brake system (ABS) module. The anti-lock brake system (ABS) module and hydraulic control unit (HCU) are available as separate service components. The hydraulic control unit (HCU) uses:
- Two pre-charge solenoid valves.
- Two change over solenoid valves.
- Four intake solenoid valves.
- Four outlet solenoid valves.
- One return pump.
Hydraulic Circuit
| Item Number | Description |
|---|---|
| 1 | Fluid reservoir cap with fluid level sensor |
| 2 | Master cylinder |
| 3 | Pre-charge pump motor |
| 4 | Brake pressure sensor |
| 5 | Return pump motor |
| 6 | Pre-charge pump |
| 7 | Damper |
| 8 | Separation valve |
| 9 | Solenoid valve |
| 10 | One way check valve |
| 11 | Return pump |
| 12 | Check valve |
| 13 | Restrictor valve |
| 14 | Low pressure accumulator |
| 15 | Damper |
| 16 | Right Inlet valves |
| 17 | Left Inlet valves |
| 18 | Right outlet valves |
| 19 | Left outlet valves |
| 20 | Right rear brake |
| 21 | Left rear brake |
| 22 | Left front brake |
| 23 | Right front brake |
The hydraulic control unit (HCU) controls the supply of hydraulic pressure to the brakes in response to inputs from the anti-lock brake system (ABS) module. The hydraulic control unit (HCU) is attached by three mounting bushes to a bracket on the left-hand (LH) wheel arch, and connected to the primary and secondary hydraulic circuits downstream of the master cylinder assembly. An electrical connector links the anti-lock brake system (ABS) module to the vehicle wiring. Internal passages in the hydraulic control unit (HCU), separated into primary and secondary circuits, connect to the various components that control the supply of hydraulic pressure to the brakes. Valves and check valves control the flow through the internal circuits. A damper chamber and restrictor are included in each circuit to refine system operation. Inlet and outlet solenoid valves control the flow to the individual brakes. An expansion chamber is connected to each circuit to absorb pressure. A return pump is connected to both circuits to provide a pressure source.
ABS Module Harness Connector C0506
| Pin No. | Description | Input/Output |
|---|---|---|
| 1 | Ground | - |
| 2 | Battery power supply | Input |
| 3 | Pre-charge pump power supply | Output |
| 4 | Pre-charge pump ground | - |
| 5 | Ground | - |
| 6 | Battery power supply | Input |
| 7 | HDC active signal | Output |
| 8 | Lateral acceleration signal | Input |
| 9 | Yaw rate and lateral acceleration sensor test | Output |
| 10 | Yaw rate reference | Input |
| 11 | Diagnostic DS2 bus | Input/Output |
| 12 | Front left-hand (LH) wheel speed sensor signal | Input |
| 13 | Rear left-hand (LH) wheel speed sensor reference voltage | Output |
| 14 | Rear right-hand (RH) wheel speed sensor reference voltage | Output |
| 15 | Front right-hand (RH) wheel speed sensor reference voltage | Output |
| 16 | Front right-hand (RH) wheel speed sensor signal | Input |
| 17 | HDC switch | Input |
| 18 | Not used | - |
| 19 | Rear right-hand (RH) wheel speed | Output |
| 20 | Not used | - |
| 21 | Yaw rate and lateral acceleration sensor ground | - |
| 22 | lighting control module (LCM) | Output |
| 23 | Power supply from engine control module (ECM) relay | Input |
| 24 | controller area network (CAN) bus high | Input/Output |
| 25 | Brake pressure sensor ground | - |
| 26 | Brake pressure sensor signal | Input |
| 27 | DSC switch | Input |
| 28 | Front left-hand (LH) wheel speed sensor reference voltage | Output |
| 29 | Rear left-hand (LH) wheel speed sensor signal | Input |
| 30 | Not used | - |
| 31 | Rear right-hand (RH) wheel speed sensor signal | Input |
| 32 | Stoplamp switch | Input |
| 33 | Not used | - |
| 34 | Rear left-hand (LH) wheel speed | Output |
| 35 | Front left-hand (LH) wheel speed | Output |
| 36 | Brake fluid level switch | Input |
| 37 and 38 | Not used | - |
| 39 | Yaw rate and lateral acceleration sensor power supply | Output |
| 40 | controller area network (CAN) bus low | Input/Output |
| 41 | Yaw rate signal | Input |
| 42 | Brake pressure sensor reference voltage | Output |