Pinpoint Test E: Transfer Case Solenoid Circuit Tests
- E1: TRANSFER CASE WIRING HARNESS AND SOLENOID LOW RESISTANCE
- Set the ignition to off.
- Disconnect the largest wiring harness connector from the transfer case control module.
- Connect an ohm-meter to terminal 12 and terminal 9 of the transfer case control module wiring harness connector.
- Measure the resistance.
Is the measured resistance less than 0.2 Ω?
- E2: TRANSFER CASE SOLENOID LOW RESISTANCE
- Disconnect the wiring harness connector from the transfer case solenoid.
- Connect an ohm-meter to terminal 1 and terminal 2 of the transfer case solenoid.
- Measure the resistance.
Is the measured resistance less than 0.2 Ω?
- Yes : Resistance too low. Install a new transfer case solenoid.
- No : Resistance not too low. Check the transfer case solenoid wiring harness for short circuit between the wires. Repair the wiring harness as necessary.
- E3: TRANSFER CASE WIRING HARNESS AND SOLENOID HIGH RESISTANCE
- Connect an ohm-meter to terminal 12 and terminal 9 of the transfer case control module wiring harness connector.
- Measure the resistance.
Is the measured resistance greater than 10 Ω?
- E4: TRANSFER CASE SOLENOID HIGH RESISTANCE
- Disconnect the wiring harness connector from the transfer case solenoid.
- Connect an ohm-meter to terminal 1 and terminal 2 of the transfer case solenoid.
- Measure the resistance.
Is the measured resistance greater than 10 Ω?
- Yes : Resistance too high. Install a new transfer case solenoid.
- No : Resistance not too high. Check the transfer case solenoid wiring harness for open circuit, high resistance. Repair the wiring harness as necessary.
- E5: TRANSFER CASE WIRING HARNESS AND SOLENOID SHORT CIRCUIT TO GROUND
- Connect an ohm-meter to terminal 12 of the transfer case control module wiring harness connector and ground.
- Measure the resistance.
Is the measured resistance infinitely high (open circuit)?
- Yes : No short circuit to ground. No fault found.
- No : Short circuit to ground. GO to E6.
- E6: TRANSFER CASE SOLENOID SHORT CIRCUIT TO GROUND
- Disconnect the wiring harness connector from the transfer case solenoid.
- Connect an ohm-meter to terminal 12 of the transfer case control module wiring harness connector and ground.
- Measure the resistance.
Is the measured resistance infinitely high (open circuit)?
- Yes : Short circuit to ground. Install a new transfer case solenoid.
- No : No short circuit to ground. Check the transfer case solenoid wiring harness for short circuit to ground. Repair the wiring harness as necessary.