On-Vehicle Repair

CAUTION: When working with FIPG material, you must observe the following items.

Using a razor blade and gasket scraper, remove all the old FIPG material from the gasket surfaces.
Thoroughly clean all components to remove all the loose material.
Clean both sealing surfaces with a non-residue solvent.
Apply FIPG in an approx. 1 mm (0.04 in.) wide bead along the sealing surface.
Parts must be assembled within 10 minutes of application. Otherwise, the FIPG material must be removed and reapplied.

REMOVE DRAIN PLUG WITH GASKET AND DRAIN ATF
REMOVE OIL PAN
NOTE: Some fluid will remain in the oil pan.
1. Remove the 19 bolts.
  
  Fig 1: Identifying Oil Pan Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the blade of SST between the transmission case and oil pan, cut off applied sealer, and remove the oil pan.
  SST 09032-00100
  
  NOTE: When removing the oil pan, be careful not to damage the oil pan flange.
  
  Fig 2: Removing Oil Pan
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
EXAMINE PARTICLES IN PAN
Remove the magnets and use them to collect steel particles. Carefully look at the foreign matter and particles in the pan and on the magnets to anticipate the type of wear you will find in the transmission.

Steel (magnetic) ... bearing, gear and clutch plate wear Brass (non-magnetic) ... bushing wear

Fig 3: Examining Particles In Pan
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE OIL STRAINER
NOTE: Be careful as some fluid will come out of the oil strainer.
1. Remove the 4 bolts and oil strainer.
  
  Fig 4: Removing Oil Strainer
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 3 gaskets from the oil strainer.
  
  Fig 5: Removing 3 Gaskets From Oil Strainer
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE SOLENOID WIRING WITH ATF TEMPERATURE SENSOR
1. Disconnect the ATF temperature sensor.
2. Remove the bolt and clamp.
3. Disconnect the 7 connectors from the solenoid valves.
  
  Fig 6: Removing Solenoid Wiring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Remove the bolt and pull out the solenoid connector.
INSTALL SOLENOID WIRING WITH ATF TEMPERATURE SENSOR
1. Install the solenoid connector with the bolt.
  Torque: 5.4 N.m (55 kgf.cm, 48 in.lbf)
  
  Fig 7: Installing Solenoid Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the 7 connectors to the solenoid valves.
3. Install the clamp with the bolt.
  Torque: 6.4 N.m (65 kgf.cm, 56 in.lbf)
4. Connect the ATF temperature sensor.
  
  Fig 8: Installing Solenoid Wiring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL OIL STRAINER
1. Install 3 new gaskets.
  
  Fig 9: Installing New Gaskets
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the oil strainer with the 4 bolts.
  Torque: 9.8 N.m (100 kgf.cm, 7 ft.lbf)
  
  Fig 10: Installing Oil Strainer
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL OIL PAN
1. Install the 3 magnets in the indications of the oil pan.
  
  Fig 11: Identifying Positions For Installing Magnets
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove any packing material and be careful not to drop oil on the contacting surfaces of the transmission case and oil pan.
3. Apply FIPG to the oil pan.
  FIPG:
  
  Fig 12: Measuring Seal Bead
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Part No. 08826 - 00090, THREE BOND 1281 or equivalent
  
  Fig 13: Installing Oil Pan
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the oil pan with the 19 bolts.
  Torque: 7.4 N.m (75 kgf.cm, 65 in.lbf)
  
  HINT:
  
  Replace the only "A" bolt with a new one.
INSTALL DRAIN PLUG WITH NEW GASKET
Torque: 20 N.m (205 kgf.cm, 15 ft.lbf)
FILL FLUID AND CHECK FLUID
3UZ-FE: (See appropriate step(s) under PRE-CHECK ).

2JZ-GE Engine: (See appropriate step(s) under PRE-CHECK ).