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Home >> Lexus >> 2006 >> IS 350 >> Repair and Diagnosis (Single Page) >> Engine Performance >> Remove, Overhaul & Install >> Engine Control System (2GR-FSE) >> SFI System >> DTC P0420 Catalyst System Efficiency Below Threshold (Bank 1); DTC P0430 Catalyst System Efficiency Below Threshold (Bank 2) >> Conditioning For Sensor Testing
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Conditioning For Sensor Testing

Perform the operation with the engine speeds and time durations described below prior to checking the waveforms of the A/F and HO2 sensors. This is performed in order to heat the sensors sufficiently to obtain the appropriate inspection results.

Fig 1: Engine Speed Graph
G04054692Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  1. Connect the intelligent tester to the DLC3 (Procedure "A").
  2. Start the engine and warm it up with all the accessories switched OFF, until the engine coolant temperature stabilizes (Procedure "B").
  3. Run the engine at engine speed of between 2,500 rpm and 3,000 rpm for at least 3 minutes (Procedure "C").
  4. While running the engine at 3,000 rpm for 2 seconds and 2,000 rpm for 2 seconds, check the waveforms of the A/F and HO2 sensors using the tester or scan tool (Procedure "D").
    NOTE: The Air-Fuel Ratio (A/F) sensor has an output delay of a few seconds and the Heated Oxygen (HO2) sensor has a maximum output delay of approximately 20 seconds.
    A/F AND HO2 SENSOR OUTPUT VOLTAGE SPECIFICATION

    Case A/F Sensor (Sensor 1) Output Voltage HO2 Sensor (Sensor 2) Output Voltage Main Suspected Trouble Area
    1 Injection Volume
    +25 %
    -12.5 %
    G04054693Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Injection Volume
    +25 %
    -12.5 %
    G04054694Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    -
    Output Voltage
    More than 3.35 V
    Less than 3.0 V
    G04054695Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Output Voltage
    More than 0.55 V
    Less than 0.4 V
    G04054696Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2 Injection Volume
    +25 %
    -12.5 %
    G04054697Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Injection Volume
    +25 %
    -12.5 %
    G04054698Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    • A/F sensor
    • A/F sensor heater
    • A/F sensor circuit
    Output Voltage
    Almost no reaction
    G04054699Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Output Voltage
    More than 0.55 V
    Less than 0.4 V
    G04054700Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3 Injection Volume
    +25 %
    -12.5 %
    G04054701Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Injection Volume
    +25 %
    -12.5 %
    G04054702Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    • HO2 sensor
    • HO2 sensor heater
    • HO2 sensor circuit
    Output Voltage
    More than 3.35 V
    Less than 3.0 V
    G04054703Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Output Voltage
    Almost no reaction
    G04054704Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4 Injection volume
    +25 %
    -12.5 %
    G04054705Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Injection Volume
    +25 %
    -12.5 %
    G04054706Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    • Fuel pressure
    • Gas leakage from exhaust system (Air-fuel ratio extremely lean or rich)
    Output Voltage
    Almost no reaction
    G04054707Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Output Voltage
    Almost no reaction
    G04054708Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    • Following the A/F CONTROL procedure enables technicians to check and graph the output voltages of both the A/F and HO2 sensors.
    • To display the graph, enter the following menus on the tester: DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST / A/F CONTROL / USER DATA / AFS B1 S1 and O2S B1 S2 or AFS B2 S1 and O2S B2 S2, and press the YES button and then the ENTER button followed by the F4 button.

    HINT:

    Read freeze frame data using the intelligent tester. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can be helpful in determining whether the vehicle was running or stopped, whether the engine was warmed up or not, whether the air/fuel ratio was lean or rich, as well as other data recorded at the time of a malfunction (See FREEZE FRAME DATA  ).

  1. CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P0420 AND/OR P0430) 
    1. Connect the intelligent tester to the DLC3.
    2. Turn the engine switch on (IG) and turn the tester on.
    3. Enter the following menus: DIAGNOSIS / ENHANCED OBD II / DTC INFO / CURRENT CODES.
    4. Read DTCs.

      Result 

      RESULT REFERENCE

      Display (DTC output) Proceed to
      P0420 and/or P0430 A
      P0420 and/or P0430 and other DTCs B

      HINT:

      If any DTCs other than P0420 or P0430 are output, troubleshoot those DTCs first.

    B : GO TO  DTC CHART  

    A : GO TO NEXT STEP 

  2. PERFORM ACTIVE TEST BY INTELLIGENT TESTER (A/F CONTROL) 
    1. Connect the intelligent tester to the DLC3.
    2. Start the engine and turn the tester on.
    3. Warm up the engine at engine speed of 2,500 rpm for approximately 90 seconds.
    4. On the tester, enter the following menus: DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST / A/F CONTROL.
    5. Perform the A/F CONTROL operation with the engine in an idling condition (press the RIGHT or LEFT button to change the fuel injection volume.)
    6. Monitor the output voltages of the A/F and HO2 sensors (AFS B1 S1 and O2S B1 S2 or AFS B2 S1 and O2S B2 S2) displayed on the tester.

      HINT:

      • The A/F CONTROL operation lowers the fuel injection volume by 12.5 % or increases the injection volume by 25 %.
      • Each sensor reacts in accordance with increases and decreases in the fuel injection volume.
      INJECTION VOLUME, STATUS AND VOLTAGE

      Tester Display (Sensor) Injection Volume Status Voltage
      AFS B1 S1 or AFS B2 S1 (A/F) +25 % Rich Less than 3.0 V
      AFS B1 S1 or AFS B2 S1 (A/F) -12.5 % Lean More than 3.35 V
      O2S B1 S2 or O2S B2 S2 (HO2) +25 % Rich More than 0.55 V
      O2S B1 S2 or O2S B2 S2 (HO2) -12.5 % Lean Less than 0.4 V

      Result 

      RESULT REFERENCE

      Status AFS B1 S1 or AFS B2 S1 Status O2S B1 S2 or O2S B2 S2 A/F Condition and A/F and HO2 Sensor Conditions Misfire Main Suspected Trouble Areas Proceed to
      Lean/Rich Lean/Rich Normal -
      • Three-Way Catalytic Converter (TWC)
      • Gas leakage from exhaust system
      A
      Lean Lean/Rich A/F sensor malfunction -
      • A/F sensor
      B
      Rich Lean/Rich A/F sensor malfunction May occur
      • A/F sensor
      B
      Lean/Rich Lean HO2 sensor malfunction -
      • HO2 sensor
      • Gas leakage from exhaust system
      C
      Lean/Rich Rich HO2 sensor malfunction -
      • HO2 sensor
      • Gas leakage from exhaust system
      C
      Lean Lean Actual air-fuel ratio lean May occur
      • Extremely rich or lean actual air-fuel ratio
      • Gas leakage from exhaust system
      A
      Rich Rich Actual air-fuel ratio lean -
      • Extremely rich or lean actual air-fuel ratio
      • Gas leakage from exhaust system
      A

      Lean: During A/F CONTROL, the A/F sensor (AFS) output voltage is consistently more than 3.35 V, and the HO2 sensor output voltage (O2S) is consistently less than 0.4 V.

      Rich: During A/F CONTROL, the AFS is consistently less than 3.0 V, and the O2S is consistently more than 0.55 V.

      Lean/Rich:

      During A/F CONTROL of the ACTIVE TEST, the output voltage of the HO2 sensor alternates correctly.

    B : CHECK AND REPLACE AIR FUEL RATIO SENSOR 

    C : CHECK AND REPLACE HEATED OXYGEN SENSOR, AND CHECK AND REPAIR EXHAUST GAS LEAKAGE 

    A : GO TO NEXT STEP 

  3. CHECK FOR EXHAUST GAS LEAKAGE 

    OK: No gas leakage. 

    NG : REPAIR OR REPLACE EXHAUST GAS LEAKAGE POINT 

    OK : REPLACE THREE-WAY CATALYTIC CONVERTER