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Headlight Cleaner Motor and Relay Circuit [10/2014 - 09/2017]: Procedure

  1. READ VALUE USING TECHSTREAM 
    1. Read the Data List according to the display on the Techstream.

      Refer to DATA LIST / ACTIVE TEST [10/2014 - 09/2017] 

      Body Electrical > HL AutoLeveling > Data List 

      Tester Display Measurement Item Range Normal Condition Diagnostic Note
      Front Window Washer Switch Washer switch condition ON/OFF ON: Windshield wiper switch assembly (front washer switch) on
      OFF: Windshield wiper switch assembly (front washer switch) off
      -

      Body Electrical > HL AutoLeveling > Data List 

      Tester Display
      Front Window Washer Switch

      OK

      On the Techstream screen, ON or OFF is displayed accordingly.

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    See step  7

    Result: 

    OK 

    See step  2

  2. INSPECT HEADLIGHT CLEANER CONTROL RELAY 
    1. Remove the headlight cleaner control relay from the No. 2 engine room relay block.
    2. Inspect the headlight cleaner control relay.

      Refer to ON-VEHICLE INSPECTION [10/2014 - ]

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPLACE HEADLIGHT CLEANER CONTROL RELAY 

    Result: 

    OK 

    See step  3

  3. CHECK HARNESS AND CONNECTOR (HEADLIGHT CLEANER CONTROL RELAY - BATTERY) 
    1. Remove the headlight cleaner control relay from the No. 2 engine room relay block.
      GTY495349Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Front view of wire harness connector
      (to Headlight Cleaner Control Relay)
    2. Measure the voltage according to the value(s) in the table below.

      Standard Voltage

      Tester Connection Switch Condition Specified Condition
      Headlight cleaner control relay terminal 1 - Body ground Engine switch on (IG) 11 to 14 V

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result: 

    OK 

    See step  4

  4. CHECK HEADLIGHT CLEANER MOTOR AND PUMP ASSEMBLY CIRCUIT 
    1. Remove the headlight cleaner control relay from the No. 2 engine room relay block.
      GTY495349Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Front view of wire harness connector
      (to Headlight Cleaner Control Relay)
    2. Using a service wire, connect terminal 3 and body ground.
      NOTE:

      Do not forcibly insert the service wire into the terminals of the connector when connecting a service wire.

    3. Check the headlight cleaner motor and pump assembly operate.

      OK

      Headlight cleaner motor and pump assembly operate.

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    See step  8

    Result: 

    OK 

    See step  5

  5. CHECK HARNESS AND CONNECTOR (HEADLIGHT CLEANER CONTROL RELAY - BODY GROUND) 
    1. Remove the headlight cleaner control relay from the No. 2 engine room relay block.
      GTY495349Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Front view of wire harness connector
      (to Headlight Cleaner Control Relay)
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      Headlight cleaner control relay terminal 5 - Body ground Always Below 1 Ω

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result: 

    OK 

    See step  6

  6. CHECK HARNESS AND CONNECTOR (HEADLIGHT CLEANER CONTROL RELAY - HEADLIGHT LIGHT CONTROL ECU SUB-ASSEMBLY RH) 
    1. Remove the headlight cleaner control relay from the No. 2 engine room relay block.
    2. Disconnect the A20 headlight light control ECU sub-assembly RH connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      Headlight cleaner control relay terminal 2 - A20-7 (HLC) Always Below 1 Ω
      Headlight cleaner control relay terminal 2 or A20-7 (HLC) - Body ground Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE HEADLIGHT LIGHT CONTROL ECU SUB-ASSEMBLY RH. Refer to  REMOVAL [10/2014 - 09/2017] 

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

  7. CHECK HARNESS AND CONNECTOR (HEADLIGHT LIGHT CONTROL ECU SUB-ASSEMBLY RH - WINDSHIELD WIPER SWITCH ASSEMBLY) 
    1. Disconnect the A20 headlight light control ECU sub-assembly RH connector.
    2. Disconnect the I124 windshield wiper switch assembly connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      A20-18 (FRWA) - I124-7 (WF) Always Below 1 Ω
      A20-18 (FRWA) or I124-7 (WF) - Body ground Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    REPLACE HEADLIGHT LIGHT CONTROL ECU SUB-ASSEMBLY RH. Refer to  REMOVAL [10/2014 - 09/2017] 

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

  8. CHECK HARNESS AND CONNECTOR (HEADLIGHT CLEANER MOTOR AND PUMP ASSEMBLY - BATTERY) 
    1. Disconnect the headlight cleaner motor and pump assembly connector.
      GTY520881Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Front view of wire harness connector
      (to Headlight Cleaner Motor and Pump Assembly)
    2. Measure the voltage according to the value(s) in the table below.

      Standard Voltage

      Tester Connection Condition Specified Condition
      A24-2 - Body ground Always 11 to 14 V

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result: 

    OK 

    See step  9

  9. INSPECT HEADLIGHT CLEANER MOTOR AND PUMP ASSEMBLY 
    1. Disconnect the A24 headlight cleaner motor and pump assembly connector.
    2. Inspect the headlight cleaner motor and pump assembly.

      Refer to INSPECTION [10/2014 - ]

      Result

      Proceed to
      OK
      NG

    Result: 

    NG 

    REPLACE HEADLIGHT CLEANER MOTOR AND PUMP ASSEMBLY. Refer to  REMOVAL [10/2014 - ] 

    Result: 

    OK 

    See step  10

  10. CHECK HARNESS AND CONNECTOR (HEADLIGHT CLEANER MOTOR AND PUMP ASSEMBLY - HEADLIGHT CLEANER CONTROL RELAY) 
    1. Disconnect the A24 headlight cleaner motor and pump assembly connector.
    2. Remove the headlight cleaner control relay from the No. 2 engine room relay block.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      A24-1 - Headlight cleaner control relay terminal 3 Always Below 1 Ω
      A24-1 or headlight cleaner control relay terminal 3 - Body ground Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Result: 

    OK 

    USE SIMULATION METHOD TO CHECK. Refer to  HOW TO PROCEED WITH TROUBLESHOOTING [10/2014 - 09/2017] 

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR