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Power Source Mode does not Change to ON (IG) (07/2015 -): Procedure

  1. CHECK HARNESS AND CONNECTOR (CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) - NO. 1 INTEGRATION RELAY) 
    1. Disconnect the A36 certification ECU (smart key ECU assembly) connector.
    2. Disconnect the 1C and 1E No. 1 integration relay connectors.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      A36-9 (IG2D) - 1C-8 Always Below 1 Ω
      1E-2 - Body ground Always Below 1 Ω
      A36-9 (IG2D) or 1C-8 - Body ground Always 10 kΩ or higher

    Result:  NG

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result:  OK

    OK 

    See step  2

  2. INSPECT NO. 1 INTEGRATION RELAY (IG2 RELAY) 
    1. Remove the No. 1 integration relay (Refer to REMOVAL (07/2015 -) ).
    2. Inspect the No. 1 integration relay (Refer to INSPECTION (07/2015 -) ).

    Result:  NG

    NG 

    REPLACE NO. 1 INTEGRATION RELAY 

    (Refer to REMOVAL (07/2015 -) )

    Result:  OK

    OK 

    See step  3

  3. CHECK HARNESS AND CONNECTOR (CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) - INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY) 
    1. Disconnect the H56 certification ECU (smart key ECU assembly) connector.
    2. Disconnect the 3A instrument panel junction block assembly connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      H56-6 (IG1D) - 3A-27 Always Below 1 Ω
      3B-7 - Body ground Always Below 1 Ω
      H56-6 (IG1D) and 3A-27 - Body ground Always 10 kΩ or higher

    Result:  NG

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result:  OK

    OK 

    See step  4

  4. INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY (IG1 NO. 1, IG1 NO. 2, IG1 NO. 3 AND IG1 NO. 4 RELAY) 
    1. Remove the instrument panel junction block assembly (Refer to REMOVAL (07/2015 -) ).
    2. Remove the main body ECU (multiplex network body ECU) from the instrument panel junction block assembly (Refer to REMOVAL (07/2015 -) ).
    3. Measure the resistance according to the value(s) in the table below.
      GTY650410Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Component without harness connected
      (Instrument Panel Junction Block Assembly)
      - -

      Standard Resistance

      Tester Connection Condition Specified Condition
      • 3E-1 - 3D-33

        (IG1 No. 1 relay)

      • 3E-1 - 3D-36

        (IG1 No. 2 relay)

      • 3E-1 - 3C-4

        (IG1 No. 3 relay)

      • 3E-1 - 3C-14

        (IG1 No. 4 relay)

      Battery voltage not applied to terminals 3A-27 and 3B-7 10 kΩ or higher
      Battery voltage applied to terminals 3A-27 and 3B-7 Below 1 Ω

    Result:  NG

    NG 

    REPLACE INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY 

    (Refer to REMOVAL (07/2015 -) )

    Result:  OK

    OK 

    See step  5

  5. CHECK CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) 
    1. Measure the voltage according to the value(s) in the table below.
      GTY645375Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Component with harness connected
      (Certification ECU (Smart Key ECU Assembly)
      - -

      Standard Voltage

      Tester Connection Condition Specified Condition
      A36-9 (IG2D) - Body ground Engine switch on (ACC) → Engine switch on (IG) 1 V or less → 9 V or higher
      H56-6 (IG1D) - Body ground Engine switch on (ACC) → Engine switch on (IG) 1 V or less → 9 V or higher

    Result:  OK

    OK 

    CHECK RELAY CONTACT SIDE CIRCUIT 

    Result:  NG

    NG 

    REPLACE CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) 

    (Refer to REMOVAL (07/2015 -) )