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Pump Assembly: Disassembly

  1. Remove the front pump washer.
    Fig 1: Locating Front Pump Washer
    G04627930Courtesy of FORD MOTOR CO.
  2. Remove and discard the front pump O-ring seal.
    Fig 2: Locating Front Pump O-Ring Seal
    G04627931Courtesy of FORD MOTOR CO.
  3. Remove and discard the front pump seals.
    Fig 3: Locating Front Pump Seals
    G04627932Courtesy of FORD MOTOR CO.
  4. Remove the 11 bolts and separate the pump control body from the pump body.
    Fig 4: Locating Pump Control Body Bolts
    G04627933Courtesy of FORD MOTOR CO.
  5. Inspect the pump body outer seal for damage. If damage is indicated a new pump assembly will be required.
    Fig 5: Locating Pump Body Outer Seal
    G04627934Courtesy of FORD MOTOR CO.
  6. Remove and inspect the inner and the outer pump gears.
    • Clean all pump parts in solvent.
    • Dry the parts with compressed air.
    • Inspect the pump gears, faces, gear teeth, pump housing and mating surfaces for damage or scoring.
    • Install a new pump if any of the parts are damaged or worn.
      Fig 6: Locating Inner & Outer Pump Gears
      G04627935Courtesy of FORD MOTOR CO.