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Transfer Case - Power Transfer Unit: Specifications

MATERIAL SPECIFICATIONS

Item Specification Fill Capacity
Metal Brake Parts Cleaner
PM-4-A or PM-4-B (US); CPM-4 (Canada)
- -
Motorcraft® MERCON® LV Automatic Transmission Fluid
XT-10-QLVC
MERCON® LV -
Motorcraft® SAE 75W-140 Synthetic Rear Axle Lubricant
XY-75W140-QL (US); CXY-75W140-1L (Canada)
WSL-M2C192-A and GL-5 0.53L (18 oz)
Silicone Brake Caliper Grease and Dielectric Compound
XG-3-A
ESE-M1C171-A -
TORQUE SPECIFICATIONS

Description Nm lb-ft lb-in
Ball joint nut 150 111 -
Driveshaft-to-output flange bolts 70 52 -
EPAS electrical connector wiring retainer 9 - 80
Engine roll restrictor-to-frame bolt 3.5L GTDI 90 66 -
Fill plug 20 - 177
Front engine roll restrictor-to-transaxle bolts 90 66 -
Intermediate and halfshaft assembly nuts 25 18 -
PTU bolts 90 66 -
PTU output flange nut(1) - - -
PTU support bracket-to-engine block bolt - 3.5L GTDI 48 35 -
PTU support bracket-to-engine block bolts - 3.7L 70 52 -
PTU support bracket-to-PTU bolts 70 52 -
Rear engine roll restrictor bolt 90 66 -
Rear engine roll restrictor-to-transaxle bolts 103 76 -
Rear subframe bolts 150 111 -
Steering shaft bolt 20 - 177
Subframe bracket-to-body bolts 55 41 -
Turbocharger lower bracket bolts 48 35 -
Turbocharger-to-lower bracket bolt 19 - 168
Wheel hub nut (1) - - -
(1) Refer to the appropriate procedure in this service information.