Common Specifications & Procedures
MKT COMMON SPECIFICATIONS & PROCEDURES
| System | Specification/Procedure | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | SPECIFICATIONS | ||
| Torque | SPECIFICATIONS | ||
| Auxiliary Air Conditioning | |||
| Service | SPECIFICATIONS | ||
| Torque | SPECIFICATIONS | ||
| Axle Nut/Hub Nut | |||
| Front Hub Nut | 258 Ft. Lb. (350 N.m) | ||
| Rear Hub Nut | 258 Ft. Lb. (350 N.m) | ||
| Battery | SPECIFICATIONS | ||
| Brakes | |||
| Bleeding Sequence | RR, LR, RF, LF BRAKE SYSTEM BLEEDING |
||
| Disc Brakes | |||
| Front | SPECIFICATIONS | ||
| Rear | SPECIFICATIONS | ||
| Charging | |||
| Generator | SPECIFICATIONS | ||
| Drive Belts | |||
| Adjustment | SPECIFICATIONS | ||
| Belt Routing | ACCESSORY DRIVE | ||
| Engine Cooling | |||
| General Service Specifications | SPECIFICATIONS | ||
| Radiator Cap Pressure | 14 psi (96 kPa) | ||
| Thermostat R & I | THERMOSTAT HOUSING -- 2.0L GTDI (2.0L) or THERMOSTAT -- 3.5L GTDI (3.5L) or THERMOSTAT-3.7L TI-VCT (3.7L) | ||
| Water Pump R & I | COOLANT PUMP -- 2.0L GTDI (2.0L) or COOLANT PUMP -- 3.5L GTDI (3.5L) or COOLANT PUMP -- 3.7L TI-VCT (3.7L) | ||
| Engine Mechanical | |||
| 2.0L GTDI | |||
| Compression | COMPRESSION TEST | ||
| Oil Pressure (hot @ 2,000 rpm) | 29.01-38.87 psi (200-268 kPa) | ||
| Overhaul | SPECIFICATIONS | ||
| Torque | SPECIFICATIONS | ||
| 3.5L GTDI | |||
| Compression | COMPRESSION TEST | ||
| Oil Pressure (minimum at 1,500 RPM, engine at normal operating temperature) | 30 psi (207 kPa) | ||
| Overhaul | SPECIFICATIONS | ||
| Torque | SPECIFICATIONS | ||
| 3.7L Ti-VCT | |||
| Compression | COMPRESSION TEST | ||
| Oil Pressure (minimum at 1,500 RPM, engine at normal operating temperature) | 30 psi (207 kPa) | ||
| Overhaul | SPECIFICATIONS | ||
| Torque | SPECIFICATIONS | ||
| Fluid Specifications | See FLUIDS under MAINTENANCE tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | ||
| Flywheel/Flex Plate Torque | INSTALLATION (2.0L GTDI) or INSTALLATION (3.5L GTDI) or INSTALLATION (3.7L Ti-VCT) | ||
| Fuel System | |||
| Fuel Filter Location | Lifetime fuel filter (serviced as part of the Fuel Pump module). | ||
| Fuel Filter R & I | FUEL PUMP MODULE | ||
| Pressure Release Procedure | FUEL SYSTEM PRESSURE RELEASE L | ||
| Pressure Specification | SPECIFICATIONS | ||
| Fuel Pressure Test Procedure | FUEL SYSTEM PRESSURE TEST | ||
| Ignition | |||
| Firing Order & Cylinder Identification | FIRING ORDER & CYLINDER IDENTIFICATION | ||
| Ignition Wire Resistance and Routing | Engines have coil-on-plug ignition. | ||
| Spark Plugs | |||
| 2.0L GTDI | |||
| Type | Motorcraft CYSF 12 Y Z | ||
| Gap | 0.028-0.031 In. (0.7-0.8 mm) | ||
| Torque | 106 INCH Lbs. (12 N.m) | ||
| 3.5L GTDI | |||
| Type | Motorcraft CYFS-12-YT3 | ||
| Gap | 0.032-0.038 In. (0.81-0.97 mm) | ||
| Torque | 133 INCH Lbs. (15 N.m) | ||
| 3.7L Ti-VCT | |||
| Type | Motorcraft CYFS 12F 5 | ||
| Gap | 0.051 in (1.30 mm) | ||
| Torque | 133 INCH Lbs. (15 N.m) | ||
| Starting | |||
| Starter | SPECIFICATIONS | ||
| Wheel Alignment | |||
| Adjustment Specifications | SPECIFICATIONS | ||
| Torque | SPECIFICATIONS | ||
| Wheel & Tire | |||
| Wheel Lug Nut Torque | 100 Ft. Lbs. (135 N.m) | ||