Removal And Installation
All fuel tanks
WARNING:
Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.
WARNING:
Before working on or disconnecting any of the fuel tubes or fuel system components, relieve the fuel system pressure to prevent accidental spraying of fuel. Fuel in the fuel system remains under high pressure, even when the engine is not running. Failure to follow this instruction may result in serious personal injury.
WARNING:
Do not carry personal electronic devices such as cell phones, pagers or audio equipment of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.
WARNING:
When handling fuel, always observe fuel handling precautions and be prepared in the event of fuel spillage. Spilled fuel may be ignited by hot vehicle components or other ignition sources. Failure to follow these instructions may result in serious personal injury.
WARNING:
Remove the fuel filler cap slowly. The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel filler cap. Otherwise, fuel may spray out. Failure to follow these instructions may result in serious personal injury.
- 1.
Remove the fuel tank. Refer to: Fuel Tank .
127L (33.5 gal) fuel tank
All fuel tanks
- 3.
Disconnect the vapor tube assembly-to-FP module quick connect coupling and the supply fuel tube-to-FP module quick connect coupling. Refer to: Fuel System General Information .
- 5.NOTE: Carefully remove the Fuel Pump (FP) assembly to avoid damaging the fuel level sensor.
Remove the FP module assembly and FP O-ring seal.
- If necessary, insert a screwdriver into the empty FP rod hole and slightly pull the screwdriver inboard until the base of the FP clears the FP mounting flange.
- Discard the FP O-ring seal.