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Pinpoint Test Ah : The TCCM (Transfer Case Control Module) Does Not Respond To The Diagnostic Scan Tool

WARNING: This page is about a different car, the 2018 Ford F-550 Super Duty, 2018 Ford F-450 Super Duty, 2018 Ford F-350 Super Duty, and 2018 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.

  1. AH1 CHECK THE TCCM (TRANSFER CASE CONTROL MODULE) VOLTAGE SUPPLY CIRCUITS FOR AN OPEN

    • Ignition OFF.

    • Ignition ON.

    • Measure:
      Positive Lead Measurement / Action Negative Lead
      C2371A-7
      GFD200491Courtesy of FORD MOTOR COMPANY
      Ground
      Positive Lead Measurement / Action Negative Lead
      C2371B-6
      GFD200491Courtesy of FORD MOTOR COMPANY
      Ground
      C2371B-7
      GFD200491Courtesy of FORD MOTOR COMPANY
      Ground

    Is the voltage greater than 11 volts? 

    Yes  GO to  AH2
    No  VERIFY BJB fuses 30 (10A), 69 (25A) and 80 (25A) (Electronic Shift On Fly (ESOF) or ELD) are OK. If OK, REPAIR the circuit. If not OK, REFER to the OEM Wiring Diagrams to identify the possible causes of the circuit short.
  2. AH2 CHECK THE TCCM (TRANSFER CASE CONTROL MODULE) GROUND CIRCUITS FOR AN OPEN

    • Ignition OFF.

    • Measure:
      Positive Lead Measurement / Action Negative Lead
      C2371B-1
      GFD200490Courtesy of FORD MOTOR COMPANY
      Ground
      C2371B-3
      GFD200490Courtesy of FORD MOTOR COMPANY
      Ground

    Is the resistance less than 3 ohms? 

    Yes  GO to  AH3
    No  REPAIR the circuit.
  3. AH3 CHECK THE HS-CAN2 (HIGH SPEED-CONTROLLER AREA NETWORK 2) CIRCUITS BETWEEN THE TCCM (TRANSFER CASE CONTROL MODULE) AND THE DLC (DATA LINK CONNECTOR) FOR AN OPEN

    • Measure:
      Positive Lead Measurement / Action Negative Lead
      C2371A-10
      GFD200490Courtesy of FORD MOTOR COMPANY
      C251-3
      C2371A-9
      GFD200490Courtesy of FORD MOTOR COMPANY
      C251-11

    Are the resistances less than 3 ohms? 

    Yes  GO to  AH4
    No  REPAIR the circuit in question.
  4. AH4 CHECK FOR CORRECT TCCM (TRANSFER CASE CONTROL MODULE) OPERATION

    • Ignition OFF.

    • Disconnect and inspect the TCCM connectors and related in-line connectors.

    • Repair:

      • corrosion (install new connector or terminals - clean module pins)
      • damaged or bent pins - install new terminals/pins
      • pushed-out pins - install new pins as necessary

    • Reconnect the TCCM connectors and related in-line connectors. Make sure they seat and latch correctly.

    • Operate the system and determine if the concern is still present.

    Is the concern still present? 

    Yes  CHECK OASIS for any applicable Technical Service Bulletins (TSBs). If a TSB exists for this concern, DISCONTINUE this test and FOLLOW TSB instructions. If no Technical Service Bulletins (TSBs) address this concern, INSTALL a new TCCM. Refer to: Transfer Case Control Module (TCCM) .
    No  The system is operating correctly at this time. The concern may have been caused by module connections. ADDRESS the root cause of any connector or pin issues.