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Common Specifications & Procedures

CORSAIR COMMON SPECIFICATIONS & PROCEDURES

System Specification/Procedure
Air Conditioning
Service Specifications
Torque Refer to appropriate procedure(s) in Removal And Installation .
Axle Nut/Hub Nut

Stage 1: 81 lb.ft (110 Nm)

Battery \Specifications
Brakes
Bleeding Sequence RR, LR, RF, LF
Brake System Pressure Bleeding
Disc Brakes w/Torque
Front Disc Refer to approriate component in Removal And Installation procedures.
Rear Disc Refer to approriate component in Removal And Installation procedures
Charging
Generator w/Torque For Removal and Installation Refer to Removal And Installation

2.0L/2.3L Generator Bolt: Torque: 18 lb.ft (25 Nm)

Generator B+ Wire Nut: Torque: 155 lb.in (17.5 Nm)

Drive Belts
Adjustment For Accessory Drive Belt adjustment, refer to: Accessory Drive Belt / (2.0L) or Accessory Drive Belt (2.3L)
Belt Routing
2.0L Accessory Drive - Component Location
2.3L Accessory Drive - Component Location
Engine Cooling
General Service Specifications Specifications (2.0L) or Specifications (2.3L)
Radiator Pressure Cap
2.0L/2.3L 150 kPa (21.7 psi)
Thermostat R & I
2.0L Thermostat Housing
2.3L Thermostat Housing
Water Pump R & I
2.0L Coolant Pump
2.3L Coolant Pump
Engine Mechanical
2.0L
Compression Specifications
Oil pressure @ 1,500 rpm 27.6 -37.7 psi ( 190 -260 kPa)
Overhaul Specifications
Torque Refer to appropriate component procedure(s) in Removal And Installation .
2.3L
Compression Specifications
Oil pressure (hot @ 2,000 rpm) 29 -60 psi ( 200 -414 kPa)
Overhaul Specifications
Torque Refer to appropriate component procedure(s) in Removal And Installation
Fluid Specifications See FLUIDS under MAINTENANCE tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button.
Flywheel/Flex Plate Torque
2.0L Refer to Flexplate for sequence.
Stage 1: 37 lb.ft (50 Nm)
Stage 2: 59 lb.ft (80 Nm)
Stage 3: 83 lb.ft (112 Nm)
2.3L Refer to Flexplate for sequence
Stage 1: 37 Ft. Lbs. (50 N.m)
Stage 2: 59 Ft. Lbs. (80 N.m)
Stage 3: 83 Ft. Lbs. (112 N.m)
Fuel System
Fuel Filter Location Lifetime fuel filter (serviced as part of the Fuel Pump module).
Fuel Filter R & I Fuel Pump And Sender Unit (2.0L) or Fuel Pump And Sender Unit (2.3L)
Pressure Release Procedure Fuel System Pressure Release (2.0L) or Fuel System Pressure Release (2.3L)
Pressure Specification Specifications (2.0L) or Specifications (2.3L)
Fuel Pressure Test Procedure Fuel System Pressure Check (2.0L) or Fuel System Pressure Check (2.3L)
Ignition
Firing Order & Cylinder Identification Firing Order & Cylinder Identification
Spark Plugs
2.0L
Number CYFS 12Y PT
Gap 0.030 in ( .75 mm)
Torque 106 lb.in (12 Nm)
2.3L
Number CYFS 12Y PCT
Gap .030 in (.75mm)
Torque 106 In. Lbs. (12 N.m)
Starting
Starter w/Torque
2.0L 35 lb.ft (47.5 Nm)
2.3L 35 lb.ft (47.5 Nm)
Wheel Alignment
Adjustment Specifications Specifications
Torque Refer to the appropriate procedure in General Procedures
Wheel & Tire
Wheel Lug Nut Torque
For Tightening Sequence Refer to Wheel And Tire
100 lb.ft (135 Nm)