LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Mazda >> 1992 >> 323 Base, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Servicing - A/T >> Adjustments >> 2-4 Brake Band
September 30: LEMON manuals is back up on a temporary server! Slowness is possible

2-4 Brake Band

  1. Support engine. Raise and support vehicle. Remove drain plug, and drain transaxle. Remove engine mounting member. Remove oil pan, gasket and valve body assembly. Remove snap ring and 2-4 band servo assembly. See Fig 1 .
  2. Install servo piston onto adapter. For adapter part number, see the 2-4 BAND ADJUSTMENT ADAPTER  table. Remove "O" ring from servo retainer. Coat "O" ring with ATF, and install ring onto adapter. Install 2-4 band servo assembly into transaxle case and secure it using snap ring. Position dial indicator against piston stem. See Fig 1 .
    2-4 BAND ADJUSTMENT ADAPTER

    Application Adapter No.
    Protege
    DOHC 49-B019-005
    SOHC 49-B019-004
    323 49-B019-004
    Fig 1: Adjusting 2-4 Brake Band
    G91D01534Courtesy of MAZDA MOTORS CORP.
  3. Using a rubber-tipped air nozzle, apply compressed air through fluid passage and measure piston stem stroke. See Fig 1 . Piston stem stroke should be .040-.067" (1.00-1.70 mm) at 57 psi (4.0 kg/cm2 ). If piston stem stroke is not as specified, replace piston stem.
  4. Nine different length piston stems are available in .02" (.5 mm) increments ranging from 3.74" (95.0 mm) to 3.90" (99.1 mm). Remove 2-4 band servo assembly and adapter. Install servo retainer using NEW "O" ring.
  5. Install valve body assembly. Tighten bolts to specification. Install oil pan with NEW gasket. Tighten bolts to specification. See TORQUE SPECIFICATIONS  . Install engine mounting member. Lower vehicle. Add fluid, and check level. DO NOT  overfill.