LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Mazda >> 2007 >> 6 Mazdaspeed >> Repair and Diagnosis (Single Page) >> Transmission >> Transfer Case >> Transfer Case [Overhaul] >> Transfer >> Transfer Assembly >> Transfer Component Assembly Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Transfer Component Assembly Procedure

NOTE:
  • Before applying silicone sealant, completely clean off any old silicone sealant and remove any oil or grease.
  • After applying silicone sealant, install the drive gear case within 10 min.
  • After connecting the sealing area, leave it for 30 min. or more, then add transfer oil.
  1. Clean the alignment surface of the front carrier and drive gear case, and lightly apply silicone sealant.
  2. Assemble the transfer component.

    Tightening torque 

    19-27 N.m {2.0-2.7 kgf.m, 14.1-19.9 ft.lbf} 

  3. Install the oil cooler.
  4. Tighten the oil cooler installation bolt with a O-ring.

    Tightening torque 

    23.5-29.4 N.m {2.4-2.9 kgf.m, 17.4-21.6 ft.lbf} 

  5. Tighten the drain plug with a new washer.

Tightening torque 

39.2-58.8 N.m {4.0-5.9 kgf.m, 29.0-43.3 ft.lbf}